Syringe assembly

• US 4,986,818 A
• Filed: 03/30/1990
• Issued: 01/22/1991
• Est. Priority Date: 03/30/1990
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Imbert, Claude, Carre, Patrick, Jouet, Jean M.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US07/502,607
• Time in Patent Office: 298 Days
• Field of Search: 604/192, 604/263, 604/187, 604/198, 604/110, 604/111, 604/197, 604/199
• US Class Current: 604/192
• CPC Class Codes: A61M 2005/3109 Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
• CPC Class Codes: A61M 5/001 Apparatus specially adapted for cleaning or sterilising syringes or needles
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243

Abstract

A syringe assembly includes a barrel having an open proximal end, a chamber for retaining fluid and a tip portion extending from a distal end of the barrel having a passageway therethrough communicating with the chamber. A needle cannula having a distal end extends outwardly from the tip portion and includes a lumen in fluid communication with the passageway. A needle shield assembly includes a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein and an annular flange extending radially outwardly from the proximal end of the needle sheath. The needle sheath is positioned within an elongate rigid shield having an open proximal end, a distal end and a sidewall therebetween. Structure for holding the sheath within the shield includes a flange-receiving aperture in the needle shield sidewall adjacent to the open proximal end. The aperture includes a ledge on its proximal side for engaging the proximal side of the flange for holding the sheath in the shield. Structure is also provided for deflecting the annular flange causing more of the annular flange to project into the flange-receiving aperture than if the structure were not included. The needle shield assembly is positioned with the distal end of the cannula engaging the cannula sealing distal end of the sheath and the proximal end of the sheath removably engages the tip portion of the barrel to hold the shield assembly on the barrel while simutaneously sealing the lumen of the cannula.

Claims

1. A hypodermic syringe assembly comprising:

an elongate barrel having an open proximal end, a chamber for retaining fluid and a tip portion extending from a distal end of said barrel having a passageway therethrough communicating with said chamber;

a needle cannula having a distal end extending outwardly from said tip portion including a lumen therethrough in fluid communication with said passageway;

a needle shield assembly including a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein and an annular flange extending radially outwardly from said proximal end, said resilient needle sheath being positioned within an elongate rigid needle shield having a continuous open proximal end, a distal end and a sidewall therebetween defining a needle shield longitudinal axis;

means for holding said sheath within said shield so that said sheath cannot be removed from said shield during normal use of said syringe assembly, said holding means including a flange receiving aperture in said needle shield sidewall adjacent to said open proximal end, said aperture having a ledge on the proximal side of said aperture for engaging the proximal side of said flange for holding said sheath in said shield, said holding means also including deflecting means for contacting and deflecting said annular flange causing more of said annular flange to project into said flange receiving aperture than if said deflecting means were not included;

said sheath including cannula sealing means at said distal end of said receptacle for providing a fluid-tight seal between said lumen and the environment of said syringe assembly;

said needle shield assembly being positioned with said distal end of said cannula engaging said cannula sealing means and said proximal end of said sheath removably engaging said tip portion to hold said shield assembly on said barrel while simultaneously sealing said lumen of said cannula so that said sheath surrounds the entire portion of said cannula which extends outwardly from said tip portion; and

said needle shield assembly being easily engageable to and removable from said barrel and said cannula using manual force applied to said shield.

2. The hypodermic syringe assembly of claim 1 wherein said shield and said sheath are structured so that said shield can be manually assembled to said sheath while said sheath is properly positioned sealing said cannula and engaging said tip portion of said barrel.

3. The hypodermic syringe assembly of claim 1 wherein said cannula sealing means includes an elongate retention conduit having a sidewall adapted to accept said distal end of said cannula in fluid tight engagement between the outside of said cannula and said conduit sidewall.

4. The hypodermic syringe assembly of claim 3 wherein said retention conduit includes a circularly shaped cross section portion having a diameter which is less than the outside diameter of said cannula.

5. The hypodermic syringe assembly of claim 1, wherein said sealing means includes said cannula being long enough so that when said needle shield assembly is positioned on said tip portion said distal end of said cannula is embedded in said closed distal end of said sheath with portions of said sheath occluding said lumen.

6. The hypodermic syringe assembly of claim 1 wherein said deflecting means for contacting and deflecting said flange includes an inwardly projecting protuberance on said sidewall adjacent to said proximal end of needle shield.

7. The hypodermic syringe assembly of claim 1 further including a wedge-shaped projection projecting inwardly from the proximal end of said needle shield sidewall between said open proximal end and said aperture, said projection having a cam surface extending distally and inwardly and terminating adjacent to a top surface oriented transversely to the longitudinal axis of said needle shield and extending into said aperture ledge so that upon assembly said needle sheath flange is compressed as it passes along said cam surface and snaps into said aperture when said flange passes said top surface.

8. The hypodermic syringe assembly of claim 1 having two flange receiving apertures in opposed relationship on said needle shield sidewall.

9. The hypodermic syringe assembly of claim 8 wherein said deflecting means for contacting and deflecting said flange includes two inwardly projecting protuberances on said sidewall positioned adjacent to said proximal end of said needle shield and between said apertures.

10. The hypodermic syringe assembly of claim 1 further including two wedge shaped projections projecting inwardly from the proximal end of said needle shield sidewall between said open proximal end and said aperture, said projections having a cam surface extending distally and inwardly and terminating adjacent to a top surface oriented transversely to said longitudinal axis of said needle shield and extending into said aperture ledges so that upon assembly said needle sheath flange is compressed as it passes along said cam surfaces and snaps into said apertures when said flange passes said top surfaces.

11. The hypodermic syringe assembly of claim 1 further including a vent aperture in said distal end of said needle shield.

12. The hypodermic syringe assembly of claim 11 further including an inwardly facing rib in said distal end of said needle shield to help prevent said sheath from occluding said vent aperture.

13. The hypodermic syringe assembly of claim 1 wherein said needle shield is made of integral one piece construction.

14. The hypodermic syringe assembly of claim 1 further including a stopper slidably positioned in fluid tight engagement inside said barrel adapted to engage a plunger rod to facilitate its operation, said stopper capable of moving fluid from said chamber through said passageway upon its movement toward said distal end, said stopper capable of facilitating the drawing of fluid into said chamber through said passageway upon its movement away from said distal end.

15. The hypodermic syringe assembly of claim 14 further including medicament within said chamber between said stopper and said distal end of said barrel.

16. The hypodermic syringe assembly of claim 14 further including a plunger rod engaged to said stopper and extending outwardly from said proximal end of said barrel.

17. The hypodermic syringe assembly of claim 1 wherein said sheath is made from material selected from the group consisting of natural rubber, synthetic rubber and thermoplastic elastomers.

18. The hypodermic syringe assembly of claim 1 wherein said shield is made of rigid material selected from the group consisting of thermoplastic, thermosetting plastic, metals and combinations thereof.

19. The hypodermic syringe assembly of claim 1 wherein said barrel is made of glass.

20. A hypodermic syringe assembly comprising:

an elongate barrel having an open proximal end, a chamber for retaining fluid and a tip portion extending from a distal end of said barrel having a passageway therethrough communicating with said chamber;

a needle cannula having a distal end extending outwardly from said tip portion including a lumen therethrough in fluid communication with said passageway;

a needle shield assembly including a resilient needle sheath having an open proximal end, a closed distal end, a sidewall defining a receptacle therein, and an annular flange extending radially outwardly from said proximal end, said resilient needle sheath being positioned within an elongate rigid needle shield having a continuous open proximal end, a distal end and a sidewall therebetween defining a needle shield longitudinal axis;

means for holding said sheath within said shield so that said sheath cannot be removed from said shield during normal use of said syringe assembly, said holding means including a plurality of flange receiving apertures in said needle shield sidewall adjacent to said open proximal end, each of said apertures having a ledge on the proximal side of said aperture for engaging the proximal side of said flange for holding said sheath in said shield,

said holding means also including deflecting means for contacting and deflecting said annular flange causing more of said annular flange to project into said flange receiving apertures than if said deflecting means were not included, said means for contacting and deflecting said flange including a plurality of inwardly projecting protuberances on said sidewall positioned adjacent to said proximal end of said needle shield and between said apertures,

said sheath including cannula sealing means at said distal end of said receptacle for providing a fluid-tight seal between said lumen and the environment of said syringe assembly;

said needle shield assembly being positioned with said distal end of said cannula engaging said cannula sealing means and said proximal end of said sheath removably engaging said tip portion to hold said shield assembly on said barrel while simultaneously sealing said lumen of said cannula so that said sheath surrounds the entire portion of said cannula which extends outwardly from said tip portion;

said shield and said sheath being structured so that said shield can be manually assembled to said sheath while said sheath is properly positioned sealing said cannula and engaging said tip portion of said barrel; and

said needle shield assembly being easily engageable to and removable from said barrel and said cannula using manual force applied to said shield.

21. The hypodermic syringe assembly of claim 20 further including a plurality of wedge shaped projections projecting inwardly from the proximal end of said needle shield sidewall between said open proximal end and said aperture, each of said projections having a cam surface extending distally and inwardly and terminating adjacent to a top surface oriented transversely to said longitudinal axis of said needle shield and extending into said aperture ledges so that upon assembly said needle sheath flange is compressed as it passes along said cam surfaces and snaps into said apertures when said flange passes said top surfaces.