Chromatographic pumping method

• US 4,986,919 A
• Filed: 05/22/1989
• Issued: 01/22/1991
• Est. Priority Date: 03/10/1986
• Status: Expired due to Term

• Current Assignee: Isco, Inc. (Teledyne Technologies Incorporated)
• Original Assignee: Isco, Inc. (Teledyne Technologies Incorporated)
• Inventors: Allington, Robert W.
• Primary Examiner(s): Therkorn, Ernest G.
• Application Number:
  US07/355,683
• Time in Patent Office: 610 Days
• Field of Search: 210/656, 210/657, 210/659, 210/101, 210/198.2, 210/741, 417/18, 417/22, 417/45, 417/18, 417/45, 417/22
• US Class Current: 210/656
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: G01N 2030/326 pumps
• CPC Class Codes: G01N 30/32 of pressure or speed G01N30/36 takes precedence

Abstract

To provide smooth constant flow from a pump, a chromatographic system comprises: a chromatographic column having an inlet; a pump for supplying fluid to the inlet of the chromatographic column; a power means for the pump motor; positive and negative feedback loop means for controlling said power means; means for energizing and de-energizing said positive and negative feedback control means; said negative feedback control means receiving a signal from said means for measuring flow rate and including means for comparing said signal with said corrected flow rate reference signal while said second feedback loop is energized to generate an error signal controlling said power means; and said positive feedback control means applying an acceleration voltage to said motor from a time a preset period after the initiation of a return stroke of said piston until after a timed duration.

Claims

1. A method of operating a chromatograph in a constant flow rate mode comprising the steps of:

selecting a rate of flow of liquid into a column;

representing the flow rate in a digital code in terms of a number of pulses for each cycle of a reciprocating pump;

measuring the rate of movement of a piston in the reciprocating pump only in the direction in which it is pumping liquid into a chromatographic column;

filling the cylinder of the reciprocating pump in a stroke in a return direction of the piston with effluent to be pumped into the chromatographic column with a motion in the return direction being controlled by a motor which accelerates starting at a time during the return cycle and ending at a time during a pumping stroke related to the preset rate of flow into the chromatographic column, wherein the rate of acceleration is controlled from a sample and hold circuit representing the motor current;

adjusting the signal in the sample and hold circuit by a value set empirically to avoid cavitation;

the signal being applied to a motor driver circuit to accelerate the motor for a predetermined time controlled by a timer set by the rate of flow; and

causing the flow from the pump to communicate with the inlet of a chromatographic column, whereby a relatively smooth and constant flow of influent into the column is provided.

2. A method according to claim 1 further including the steps of:

measuring the motor current; and

terminating the motor operation when the motor current exceeds a predetermined amount.

3. A method for controlling the speed of a motor which drives a direct displacement reciprocating pump in a chromatographic system having a chromatographic column, comprising the steps of:

driving a pump at a constant rate of pumping for a first time period;

driving said pump with an acceleration during a second time period which acceleration is related to the constant rate of pumping, whereby the rate of acceleration of said rate of pumping is larger for large constant pumping rates than for small constant pumping rates; and

controlling the rate of acceleration so as to be below the rate at which cavitation of liquids occurs during a refill portion of a pumping cycle and in which time of acceleration of the pumping action is controlled by a rate of constant flow of liquid to the chromatographic column during a constant flow portion of a pumping cycle.

4. A method of operating a liquid chromatographic system having a chromatographic column comprising the steps of:

setting a flow rate;

pumping water through said liquid chromatographic system;

during a refill signal of a chromatographic pump in said chromatographic system, accelerate a motor and locate an acceleration which does not cause cavitation and reduces noise and is as high as possible;

pump fluid during a delivery stroke at said preset flow rate;

at a predetermined time after the end of the delivery stroke begin accelerating the motor and continue accelerating at a rate below a preset maximum rate of cavitation but adjusted for flow rate speed and for a time duration related to the flow rate; and

when said time duration is completed, terminate acceleration and continue pump motion at said preset flow rate, whereby said acceleration may continue into a pumping stroke or terminate below a pumping stroke to minimize pulsations in an output flow from the chromatographic pump.

5. A method of operating a chromatographic system having a pump motor and chromatographic column, said pump motor having a rate of acceleration, comprising the steps of controlling the speed of the pump motor during a first time period at a rate which results in a constant flow rate into the chromatographic column;

and

controlling the speed of the pump motor in a second time period at a rate which avoids cavitation during refilling of the pump and for a time period that is related to the rate of pumping during the first period and in which the motor pumps with a pumping cycle portion and a refilling cycle portion for a duration of the first time period related to the rate of acceleration and for a second time period to cause the flow into the pump during the refilling cycle to be equal to the flow out of the pump during the pump cycle.

6. A method according to claim 5 including the steps of:

forming a first and second signal;

said step of forming a second signal includes applying an output of a multiplier having a first input, a second input to a means for applying positive feedback to a pump motor means;

generating a signal proportional to the flow rate of a liquid during a delivery stroke of said pump;

applying said signal proportional to the flow rate of the liquid to said first input of said multiplier; and

generating an adjustable exponential signal to a value that causes said pump during a period of time that starts no earlier than the beginning of a refill stroke to cause fluid flow in communication with a high-pressure pump at a rate that does not cause cavitation.

7. A method in accordance with claim 6 comprising:

applying a power means to said pump motor means from a pulse-width modulator;

applying a first input to said pulse-width modulator from said means for generating a first signal;

applying a second input signal to said power means from a means for generating a second positive feedback signal; and

generating a negative feedback signal which is a velocity signal fed back during at least a portion of the pumping cycle, whereby a delivery rate is constant during said portion.

8. A method in accordance with claim 7 comprising the steps of:

applying a first signal related to said preset flow rate to said pulse-width modulator;

transmitting a ramp signal related to velocity feedback to said pulse-width modulator; and

varying the first and second signals linearly with velocity feedback in a delivery mode and nonlinearly during a refill mode.

9. A method in accordance with claim 8 further including the step of starting a refill cycle at a time related to a negative velocity feedback means.

10. A method in accordance with claim 9 further including the step of compensating for a signal electrically connected in circuit with a means for starting a refill cycle and a first velocity negative feedback control circuit.

11. A method in accordance with claim 10 including the step of generating a signal indicating motor speed from said negative velocity feedback circuit means.

12. A method in accordance with claim 11 comprising driving the motor with said pulse-width modulator to supply power to a motor;

and

transmitting pulse-width-modulated pulses to a driver circuit inversely related in width to the steepness of said ramp signal applied to a conductor and directly related to an amplitude of a signal applied to a first conductor, whereby said means for driving said motor provides pulses to maintain a constant speed in one mode and to provide constant acceleration in another mode.

13. A method in accordance with claim 12 including the steps of:

applying a first signal to a comparator during a pumping mode;

varying said first signal in amplitude with deviations from a preset velocity of pumping; and

applying a second signal which is a periodic ramp wherein the comparator provides a pulse the width of which is directly related to the comparison between said first signal and second signal, whereby a pulse width is generated which varies linearly in width with deviations from a preset pulse width.

14. A method in accordance with claim 13 including the step of varying said second signal in rate of rise in accordance with a preset acceleration signal, whereby the pulse width of said driver circuit increases at a preset rate so as to provide acceleration of said pump motor.

15. A method in accordance with claim 14 including the step of feeding back a signal from a tachometer means;

and applying an output signal proportional to the velocity of said motor to a frequency-to-voltage converter.

16. A method in according with claim 15 further including the step of adjusting the amplitude of said signal related to the rate of pumping of said motor;

whereby said flow rate may be adjusted to avoid cavitation.

17. A method according to claim 16 further including the step of generating periodic timing signals and applying them to a means for generating a ramp signal, whereby the timing of said ramp signal is controlled.

18. A method in accordance with claim 17 in which a multivibrator provides pulses for resetting a ramp generator and for resetting said means for driving said motor.

19. A method in accordance with claim 18 in which said signal indicating motor speed is amplified nonlinearly, whereby a ramp is provided which increases at a rate related to a rate of pumping.