Gas and oil well controller

• US 4,989,671 A
• Filed: 08/07/1989
• Issued: 02/05/1991
• Est. Priority Date: 07/24/1985
• Status: Expired due to Term

• Current Assignee: Multi Products Company Inc.
• Original Assignee: Multi Products Company Inc.
• Inventors: Lamp, Lawrence R.
• Primary Examiner(s): Dang, Hoang C.
• Application Number:
  US07/393,065
• Time in Patent Office: 547 Days
• Field of Search: 166/53, 166/64, 166/65.1, 166/68, 166/369, 166/372, 166/373, 166/66, 137/487.5, 137/624.2, 364/569, 364/420, 364/422
• US Class Current: 166/53
• CPC Class Codes: E21B 43/121 Lifting well fluids monitoring of down-hole pump systems E21B47/008
• CPC Class Codes: E21B 47/008 Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions
• CPC Class Codes: Y10T 137/86461 Variable cycle

Abstract

A gas and oil well controller includes a microcomputer control circuit which can control well production by monitoring well pressure levels, by time limitations, or any combination of the two. The controller includes a casing pressure sensor, a tubing pressure sensor, and a line pressure sensor for sensing pressure in the sales line, and a plunger position sensor for sensing the position of a plunger adjacent a top position in the well tubing. The microcomputer control circuit is in operative communication with the production valve, the casing pressure sensor, tubing pressure sensor, the line pressure sensor and the plunger sensor to open and close the production valve for gas flow to the sales line when the casing, tubing, and line pressures bear a predetermined relationship to preselected pressure limits or when the plunger is sensed by the plunger sensor. The controller includes a device for preselecting limit delays to suspend valve operations during pressure surges to avoid premature opening or closing. A device for preselecting a purge delay allows a purging of fluids from the well tubing after the plunger has reached the top of the tubing when the production valve would normally close. An auxiliary production valve is provided for the transmission of well fluids directly to a fluid storage tank bypassing the sales line as necessary, or for the introduction of injection gas into the casing.

Claims

1. A control system for a plurality of gas and oil well installations of the type each having a well casing and a tubing therein, a lower end of the tubing being open adjacent to a lower portion of the casing and an upper end of the tubing being connectable to a sales line, comprising:

a main production valve for selectively communicating the tubing with the sales lines and an auxiliary production valve for selectively communicating the tubing with a liquid storage tank or an injection fluid supply source with the casing;

a casing pressure sensing means for detecting the pressure in the well casing;

a tubing pressure sensing means for detecting the pressure in the tubing upstream from said main production valve;

a line pressure sensing means for detecting the pressure in the sales line;

a microcomputer means in operative communication with said main production valve and said auxiliary valve, said casing pressure sensing means, said tubing pressure sensing means, and said line pressure means for opening and closing said main production valve to selectively communicate the sales line with the tubing including means for synchronized production for the plurality of installations comprising means for inhibiting production during a close time period to sequence respective start times at the plurality of installations, said microcomputer means including means for reversing said main production valve and said auxiliary production valve to enable the well to be operated in a casing injection mode comprising means for operating the auxiliary valve as a supply injection valve to control the flow of injection fluid from said supply source to the casing;

an input/output buffer means through which said microcomputer means provides an output signal to control the operation of said main production valve and said auxiliary production valve; and

,

a plunger hold means for holding a plunger, which reciprocates in the tubing, adjacent a top position in the tubing, wherein said microcomputer means provides a control signal through said input/output buffer means to control the actuation of said plunger hold means to hold the plunger for inspection and cleaning after a preselected maximum number of plunger cycles.

2. The system of claim 1 wherein said control circuit means comprises:

a keyboard entry means for enabling control parameters to be programmed in said microcomputer means;

a first input means for providing input data to said microcomputer means; and

,

a main power source for powering said microcomputer means.

3. The system of claim 2 wherein said first input means comprises an analog sub-system through which said casing pressure sensing means, said tubing pressure sensing means and said line pressure sensing means are communicated with said microcomputer means and further comprising a second input means for providing input data to said microcomputer, said second input means comprising an input gate and at least one means for generating an input signal.

4. The system of claim 2 wherein said microcomputer means further comprises:

a real time clock for providing log time information for said microcomputer means; and

,

an independent timer for providing an independent timing signal for said microcomputer means in the event of a failure of said real time clock.

5. The system of claim 4 wherein said microcomputer means further comprises:

a display module for indicating status, time and pressure parameters;

a memory for storing data; and

,

a standby power source for powering said memory and said independent timer in the event of a failure of said main power source.

6. The system of claim 1 further comprising a flow meter means for measuring the flow of fluid through the tubing, said microcomputer means being in operative communication with said flow meter means.

7. A control system for cyclically and sequentially controlling the operation of a plurality of gas and oil wells between an open, producing, state and a closed, shut-in, state, the gas and oil well having a casing, a tubing, a gas sales line, a plunger, a main production valve intermediate the casing and the sales line and an auxiliary production valve for selectively communicating the tubing with a liquid storage tank or an injection fluid supply source with the casing, the control system including an apparatus at each of the plurality of gas and oil wells comprising:

sensor means for forming signals indicative of pressures in the casing, tubing and sales line;

a production valve controller means and an auxiliary valve controller means operatively connected to the main and auxiliary production valves for selectively altering the operative condition of the valves; and

,

control circuit means for actuating said valve controller means at desired intervals as set by time limit, pressure limit and sensed condition parameters, wherein said sensor means is in operative communication with said control circuit means, said control circuit means comprising;

a programmable memory means for storing preselected time limit and pressure limit parameters for the regulation of the main production valve,

means for programming said memory means to store said preselected time limit and pressure limit parameters,

timing means for decrementing said preselected time limit parameters programmed in said memory means and indicating when each of said time limit parameters has expired to enable the actuation of said production valve controller means and further including means

for overriding pressure limits for sequential operation of the plurality of gas and oil wells; and

,

means to reverse the functions of the main production valve and the auxiliary production valve when it is desired to operate the gas and oil well in the casing injection mode comprising means for operating the auxiliary valve as a supply injection valve to control the flow of injection fluid from said injection fluid supply source to the casing.

8. The apparatus of claim 7 wherein said control circuit means further comprises:

a clock means for counting intervals of time;

a display means for displaying selected information concerning time, pressure and status parameters; and

,

a power means for energizing said control circuit means.

9. The apparatus of claim 7 further comprising:

a plunger sensing means for sensing the position of the plunger adjacent a top position in the tubing, said plunger sensing means being in operative communication with said control circuit means.

10. The apparatus of claim 7 further comprising a plunger hold means for holding the plunger adjacent a top position in the tubing, said plunger hold means being actuated by said control circuit means.