Electronic control for monitoring status of a compressor

• US 4,990,057 A
• Filed: 05/03/1989
• Issued: 02/05/1991
• Est. Priority Date: 05/03/1989
• Status: Expired due to Term

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Service Company
• Inventors: Rollins, Douglas J.
• Primary Examiner(s): Smith, Leonard E.
• Assistant Examiner(s): Scheuermann, David W.
• Application Number:
  US07/346,749
• Time in Patent Office: 643 Days
• Field of Search: 417/12, 417/13, 417/18, 417/32, 417/33, 417/44, 417/53, 417/63, 361/22, 184/6.3, 184/6.4, 184/6.16, 184/108
• US Class Current: 417/12
• CPC Class Codes: F04D 27/001 Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
• CPC Class Codes: F04D 27/0292 Stop safety or alarm devices, e.g. stop-and-go control; Disposition of check-valves
• CPC Class Codes: F16N 29/04 enabling a warning to be given; enabling moving parts to be stopped

Abstract

The compressor controller includes a timing circuit for timing-out a detected fault in a compressor. Upon the fault existing for longer than a predetermined time limit, the controller removes power from the compressor. If the fault is corrected within the predetermined time limit, even momentarily, the timing process is discontinued and the controller continues to monitor the status of the compressor. The controller also includes a delay timer for delaying the re-energizing of the compressor after an interruption or loss of power occurs. The delay prevents short cycling of the compressor. The controller further includes a status display for indicating compressor functions, connections to an alarm which is initiated in the event of compressor failure, a switch for initiating a self test of the controller, and circuitry for a field applied current sensing relay.

Claims

1. An electronic controller which monitors a status of a compressor, comprising:

fault detecting means for detecting a fault in said compressor;

timing means, connected to said fault detecting means, for initiating a predetermined timing period in response to a fault detected by said fault detecting means;

power means for providing power to said compressor, said power means responsive to said timing means, for disconnecting power to said compressor when the detected fault is not corrected within said predetermined timing period, and for continuing power to said compressor when said detected fault is corrected within said predetermined period;

means for resetting said timing means when said detected fault is corrected within said predetermined timing period; and

an alarm circuit which activates an alarm in response to the detection of a fault by said fault detecting means and which deactivates said alarm at the conclusion of said predetermined timing period only if said fault is not corrected within said timing period, and which deactivates said alarm during said timing period only if said fault is corrected within said timing period.

2. The electronic controller as claimed in claim 1 wherein said alarm circuit activates a second alarm in response to said detected fault not being corrected within said predetermined timing period.

3. The electronic controller as claimed in claim 2, wherein said fault detecting means comprises a transducer which monitors lubrication oil pressure of said compressor.

4. The electronic controller as claimed in claim 3, wherein a fault occurs when said monitored lubrication oil pressure is lower than a predetermined pressure threshold.

5. The electronic controller as claimed in claim 2, wherein the said fault detecting means comprises a current sensing relay which senses current to said compressor, and wherein a fault occurs when said current is not sensed.

6. The electronic controller as claimed in claim 1, further comprising:

power loss means for detecting a loss of power to said controller; and

delay timing means, connected to said power loss means, for initiating a predetermined time delay in response to a loss of power to said controller;

means for preventing said power means from providing power to said compressor until after expiration of said predetermined time delay, thereby preventing short cycling of said compressor; and

user actuable power resetting means for causing said power means to immediately re-connect power to said compressor.

7. A method for controlling a compressor, comprising the steps of:

supplying a source of electrical power to a compressor controller;

selectively energizing and de-energizing an output of said compressor controller which in turn supplies power to said compressor;

detecting whether a loss of power to said compressor controller has occurred;

determining whether the lubrication oil pressure equals or exceeds a predetermined threshold

incrementing a first timer upon determining that the lubrication oil pressure does not equal or exceed said predetermined threshold so as to time a period during which said lubrication oil pressure is lower than said predetermined threshold;

activating a first alarm in response to the determination that the oil pressure does not equal to or exceed said predetermined threshold;

de-energizing said output and activating a second alarm when said first timer is incremented above a predetermined time limit; and

implementing a predetermined delay before said output is re-energized after said output has been de-energized in response to a detection that a loss of power has occurred.

8. The method as claimed in claim 7, further including the steps of energizing said output and resetting said first timer in response to a determination that the lubrication oil pressure equals or exceeds a predetermined threshold.

9. A controller for a compressor comprising a power supply means for selectively supplying and interrupting electrical power to said controller;

detecting means for detecting an interruption of power supplied to said controller;

sensing means for detecting a fault in said compressor and for generating a first signal when a fault is detected;

first timer means responsive to the continuous presence of said first signal for generating a second signal after a predetermined time from initial presence of said first signal, said power means in response to said second signal interrupting the power to said controller; and

alarm means, including a first indicator, for indicating the presence of said first signal and, including a second indicator, for indicating the absence of electrical power being supplied to said controller, said first indicator being inactive when said second indicator is active.

10. The controller of claim 9 including a second timer means responsive to an interruption in power provided to said controller for initiating a predetermined time delay before said power supply means initiates further supply of power to said controller.

11. The controller of claim 9 wherein said alarm means further indicates the presence of electrical power being supplied to said controller.

12. The controller of claim 11 in which said alarm means comprises first, second and third visual indicating means for visually displaying, respectively, the presence of said first signal, the presence of electrical power being supplied to said controller and the absence of electrical power being supplied to said controller.

13. The controller of claim 12 in which said first and second visual indicating means is inactive when said third visual indicating means is active.

14. The controller of claim 13 in which said first, second and third visual indicating means comprise, respectively, green, yellow and red light emitting diodes.