Self propelled pipe fusion machine

• US 4,990,209 A
• Filed: 12/15/1989
• Issued: 02/05/1991
• Est. Priority Date: 06/27/1986
• Status: Expired due to Term

• Current Assignee: Fast Fusion LLC
• Original Assignee: George C. Rakes
• Inventors: Rakes, George C.
• Primary Examiner(s): Van Balen, William J.
• Assistant Examiner(s): DAVIS, JENNA L
• Application Number:
  US07/451,315
• Time in Patent Office: 417 Days
• Field of Search: 156/158, 156/304.2, 156/304.6, 156/498, 156/502, 156/351, 156/359, 156/503, 156/362, 156/366, 156/574, 156/499
• US Class Current: 156/351
• CPC Class Codes: B29C 2035/1658 using gas
• CPC Class Codes: B29C 65/00 Joining or sealing of preformed parts , e.g. welding of plastics materials; Apparatus therefor general aspects of processes or apparatus for joining preformed parts B29C66/00; using porous material formed by internal pressure generated therein for joining preformed parts B29C44/1228, B29C44/326
• CPC Class Codes: B29C 65/02 by heating, with or without pressure
• CPC Class Codes: B29C 65/20 with direct contact, e.g. using "mirror"
• CPC Class Codes: B29C 65/2092 and involving the use of a facer
• CPC Class Codes: B29C 65/749 Removing scrap deburring welded articles B29C37/04
• CPC Class Codes: B29C 65/7802 Positioning the parts to be joined, e.g. aligning, indexing or centring
• CPC Class Codes: B29C 66/0342 Cooling, e.g. transporting through welding and cooling zone
• CPC Class Codes: B29C 66/1142 Single butt to butt joints
• CPC Class Codes: B29C 66/5221 for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• CPC Class Codes: B29C 66/8242 Pneumatic or hydraulic drives using fluid pressure directly acting on the parts to be joined B29C66/8266
• CPC Class Codes: B29C 66/86521 being self-propelling
• CPC Class Codes: B29L 2023/22 Tubes or pipes, i.e. rigid bent tubes not for use as pipe couplings B29L2023/004
• CPC Class Codes: Y10T 156/1788 Work traversing type and/or means applying work to wall or static structure

Abstract

A self propelled enclosed apparatus for coupling sections of plastic pipe by fusion together to form a pipeline. The apparatus comprises a housing having a forwardly extending boom or trough for receiving pipe sections. Pipe sections are loaded onto the boom and fed to a fusion machine in the housing. The fusion machine is provided with hydraulically operated clamps and rollers to align and hold a section of pipe in mating relationship with a pipeline and a heating plate for forming a fused joint between the pipe section and the pipeline. Cooling apparatus is provided at the joint to reduce its temperature following fusion. Kick out rollers are provided, and the fused together pipeline exits the apparatus to a trailer towed thereby to be laid on the earth'"'"'s surface or in trench. The trailer, self propelled apparatus, and boom are equipped with pipe support members to provide strain relief on the joint during fusion. The apparatus is self contained and all functions other than loading the pipe sections onto the forwardly extending boom are carried out within the machine by a driver-operator.

Claims

1. A machine for making a pipeline from sections of plastic pipe comprising:

a. a self-propelled housing, including an engine providing motive power;

b. an electric generator mounted within said housing and driven by said engine;

c. fusion apparatus mounted within said housing provided with a heating element energized from said generator to fuse plastic pipe sections together to form a joint;

d. a pick-up trough extending from said housing and supported thereby equipped with spaced apart rollers to feed pipe sections serially to said fusion apparatus;

e. a plurality of power operated clamps mounted on said fusion apparatus to hold a pipe section in mating relationship with another section of pipe;

f. cooling apparatus connected to and energized by said generator to apply cooling air to a fusion joint;

g. control means connected to operate said cooling apparatus for a set period of time;

h. powered operated pipe lifting apparatus to elevate joined sections of pipe above said fusion apparatus;

i. pipeline laying apparatus connected to said housing; and

j. control apparatus driven by said engine to operate said pickup trough, pipeline laying apparatus, said clamps, and said pipe lifting apparatus, said control apparatus comprising hydraulically powered cylinders connected in a system to operate each element from a station located within said housing.

2. A machine for forming a pipeline out of sections of plastic pipe comprising:

a. a single self propelled housing, including an engine providing motive power for said housing;

b. an electric generator mounted within said housing and driven by said engine;

c. fusion apparatus mounted within said housing having at least one electric resistance heating element for fusing sections of plastic pipe together inside the housing to form a joint, said fusion apparatus being connected to and energized by said generator; and

,

d. cooling apparatus energized by said generator to supply cooling air within said housing to a joint following fusion, said apparatus including an air conditioner carried by said housing to supply the cooling air, and a heat dissipater for applying the cooling air to the joint.

3. A machine for forming a pipeline according to claim 2 further comprising powered apparatus to facilitate movement of sections of pipe into said self-propelled housing and into said fusion apparatus.

4. A machine according to claim 2 further comprising apparatus to facilitate movement of completed pipeline rearwardly out of said housing, said apparatus including a pipeline laying device connected to be moved by and operated from said housing, said device being provided with adjustable means for laying the pipeline.

5. A machine according to claims 3 or 4 in which position control means are attached to said apparatus and operated from within said self propelled housing to adjust the apparatus for changes in the terrain in which the pipeline is laid.

6. A machine according to claim 5 wherein said position control means comprises a hydraulic system operated from a station located within said housing including hydraulically powered operating member attached to said apparatus.

7. A machine according to claim 3 in which said apparatus comprises a pickup boom or trough extending forwardly from said housing, and boom operator mechanism controlled from within said housing to adjust the position of said boom or trough to accept different sizes of pipe, said pickup boom being equipped with rollers to facilitate movement of pipe sections into said fusion apparatus.

8. A machine according to claim 7 in which said rollers are hydraulically powered.

9. A machine according to claim 4 in which said apparatus to facilitate movement of completed sections of pipeline out of said housing further comprises powered kickup rollers to lift the pipeline out of said fusion apparatus.

10. A machine according to claim 4 wherein said pipe laying device comprises a trailer connected by a flexible member to be towed by said machine, and means connected between said machine and said trailer to provide power to said adjustable means.

11. A machine according to claim 2 further comprising adjustable means located forwardly of said housing and supported thereby to feed sections of pipe to said fusion apparatus, a pipeline laying device connected to said housing to be moved thereby, said pipeline laying device including means for laying a completed pipeline, and power control means to operate said adjustable means relative to said pipe laying device to adjust for changes in the terrain in which the pipeline is constructed.

12. A machine according to claim 11 wherein said cooling apparatus is provided with control means to automatically cut the supply of cooling air to said heat dissipater after a predetermined period.

13. A machine according to claim 2 wherein the heat dissipater comprises a hollow pair of channels hinged on one end and connected to receive cooling air from a fan.