Variable reluctance motor

• US 4,990,809 A
• Filed: 04/27/1987
• Issued: 02/05/1991
• Est. Priority Date: 04/27/1987
• Status: Expired due to Term

• Current Assignee: Dana Corporation (Dana, Inc.)
• Original Assignee: The Superior Electric Co.
• Inventors: Perrins, Allen R., Balestro, Anthony E., Artus, Richard J., Senak, Peter Jr.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US07/043,092
• Time in Patent Office: 1,380 Days
• Field of Search: 310/190, 310/191, 310/192, 310/89, 310/168, 310/254, 310/256, 310/269, 310/259, 310/217, 310/216, 310/42
• US Class Current: 310/192
• CPC Class Codes: H02K 19/103 Motors having windings on the stator and a variable reluctance soft-iron rotor without windings
• CPC Class Codes: H02K 37/04 with rotors situated within the stators

Abstract

A high torque-to-low mass variable reluctance motor includes a cylindrical stator assembly having a plurality of stator segments circumaxially arranged about a rotor wherein adjacent stator segments are maintained in a spaced apart relation with one another by non-magnetic pins which provide a radially inwardly projecting channel extending fully from the outer circumference to the inner circumference of the stator assembly to essentially magnetically isolate the stator segments from one another. A generally annular, non-magnetic shell coaxially surrounds and engages the outer periphery of the circular stator assembly to cause a compressive force to be directed radially inwardly to maintain the stator segments in a precisely aligned arrangement.

Claims

1. A variable reluctance motor, comprising:

a rotor supported for rotation about an axis of rotation;

a cylindrical stator assembly means having a plurality of independent stator segments circumaxially arranged about said axis of rotor rotation, each of said independent stator segments including one first and two second salient pole members, said two second pole members being in spaced relation with and disposed at opposite sides of said first pole member, said first pole member having a pole face and a first plurality of teeth on said pole face, each of said second pole members having a pole face and a second plurality of teeth on said pole face;

non-magnetic spacing means located between adjacent ones of said independent stator segments for maintaining said adjacent independent stator segments in a spaced apart and non-contacting relationship with one another, said spaced apart relationship of said stator segments creating a plurality of radially inwardly projecting channels disposed around the periphery of said stator assembly means with each of said channels extending fully from the outer circumference to the inner circumference of said stator assembly means to essentially magnetically isolate and completely physically isolate said independent stator segments from one another and with one second pole of one independent stator segment and one second pole of an adjacent independent stator segment being located on opposite sides of each channel, and

a plurality of electrically energizable windings disposed one for one on said first pole members of said plurality of independent stator segments;

said rotor including a variable reluctance member coaxial with said axis of rotor rotation and having a third plurality of teeth for coaction with said teeth of said first and second pole members.

2. A variable reluctance motor as defined in claim 1 wherein said axis of rotor rotation is located radially inwardly of said first and second pole members and said third plurality of teeth extend radially outwardly from said axis.

3. A variable reluctance motor as defined in claim 1 further including a generally annular biasing member coaxially surrounding and engaging the periphery of said plurality of independent stator segments comprising said stator assembly, said biasing member exerting a compressive force in a radially inwardly direction to maintain said independent stator segments in said cylindrical arrangement, said biasing member being made of a non-magnetic material.

4. A variable reluctance motor as defined in claim 1 wherein said non-magnetic spacing means comprises a plurality of axially elongated pins and each of said independent stator segments having outwardly facing surfaces and forming one side of a said channel, each of said outwardly facing surfaces having means for receiving said pins, said receiving means on one face on one side of a said channel coacting with receiving means on one face on the opposite side of said channel.

5. A variable reluctance motor as defined in claim 1 wherein said third plurality of teeth are circumferentially positioned with respect to said first and second plurality of teeth.

6. A variable reluctance motor as defined in claim 3 wherein said biasing member is a shell.

7. A variable reluctance motor as defined in claim 4 wherein said pin receiving means comprises a plurality of concavities in a spaced apart relation on each of said outwardly facing surfaces, said pins being received by said concavities disposed on opposite sides of each of said channels.

8. A variable reluctance motor as defined in claim 7 wherein said pin receiving means comprises a plurality of complementary interlocking tabs located in spaced relation to one another on each of said outwardly facing surfaces, said tabs on one side of a said channel cooperating with said tabs on the opposite side of a said channel to receive said pins to maintain adjacent independent stator segments in a spaced-apart and non-contacting relationship with one another.

9. A variable reluctance motor as defined in claim 1 wherein each of said second pole members has a width equal to one-half the width of said first pole member.

10. A variable reluctance motor, comprising:

a rotor supported for rotation about an axis of rotation;

a cylindrical stator assembly means having a plurality of independent stator segments circumaxially arranged about said axis of rotor rotation, each of said independent stator segments including one first and two second salient pole members, said two second pole members being in spaced relation with and disposed at opposite sides of said first pole member, said first pole member having a pole face and a first plurality of teeth on said pole face, each of said second pole members having a pole face and a second plurality of teeth on said pole face;

non-magnetic spacing means located between adjacent ones of said independent stator segments for maintaining said adjacent independent stator segments in a spaced apart and non-contacting relationship with one another, said spaced apart relationship of said stator segments creating a plurality of radially inwardly projecting channels disposed around the periphery of said stator assembly means with each of said channels extending fully from the outer circumference to the inner circumference of said stator assembly means to essentially magnetically isolate and completely physically isolate said independent stator segments from one another and with one second pole of one independent stator segment and one second pole of an adjacent independent stator segment being located on opposite sides of each channel, and

a plurality of electrically energizable windings disposed one for one on one of said first pole or said second pole members of said plurality of independent stator segments;

said rotor including a variable reluctance member coaxial with said axis of rotor rotation and having a third plurality of teeth for coaction with said teeth of said first and second pole members.

11. A variable reluctance motor, comprising:

a rotor supported for rotation about an axis of rotation;

a cylindrical stator assembly means having a plurality of independent stator segments circumaxially arranged about said axis of rotor rotation, each of said independent stator segments including one first and two second salient pole members, said two second pole members being in spaced relation with and disposed at opposite sides of said first pole member, said first pole member having a pole face and a first plurality of teeth on said pole face, each of said second pole members having a pole face and a second plurality of teeth on said pole face each of said second pole members having a width equal to one-half the width of said first pole member, said rotor having a width substantially equal to said width of said second pole member;

non-magnetic spacing means located between adjacent ones of said independent stator segments for maintaining said adjacent independent stator segments in a spaced apart and non-contacting relationship with one another, said spaced apart relationship of said stator segments creating a plurality of radially inwardly projecting channels disposed around the periphery of said stator assembly means with each of said channels extending fully from the outer circumference to the inner circumference of said stator assembly means to essentially magnetically isolate and completely physically isolate said independent stator segments from one another and with one second pole of one independent stator segment and one second pole of an adjacent independent stator segment being located on opposite sides of each channel, and

a plurality of electrically energizable windings disposed one for one on one of said first pole members of said plurality of independent stator segments;

said rotor including a variable reluctance member coaxial with said axis of rotor rotation and located radially inwardly of said first and second pole members and having a third plurality of teeth extending radially outwardly for coaction with said teeth of said first pole members, said third plurality of teeth circumferentially positioned with said first and second plurality of teeth;

said independent stator segments being made of a grain oriented magnetic material.

12. A variable reluctance motor as defined in claim 11 further including a cylindrical shell coaxially surrounding and engaging the periphery of said plurality of independent stator segments comprising said stator assembly, said shell exerting a compressive force in a radially inwardly direction to maintain said independent stator segments in said cylindrical arrangement, said shell being made of a non-magnetic material.

13. A variable reluctance motor as defined in claim 12 wherein said non-magnetic spacing means comprises a plurality of axially elongated pins and each of said independent stator segments having outwardly facing surfaces and forming one side of a said channel, each of said outwardly facing surfaces having a plurality of spaced apart concavities, said pins being received by said concavities disposed on opposite sides of each of said channels.