Apparatus for trimming articles moldingly formed on thermoplastic sheet and process for operating thereof

• US 4,991,479 A
• Filed: 12/27/1988
• Issued: 02/12/1991
• Est. Priority Date: 01/21/1988
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Asano Kenkyusho
• Original Assignee: Kabushiki Kaisha Asano Kenkyusho
• Inventors: Kinoshita, Masayasu, Asano, Kazuo, Takai, Toshihiro
• Primary Examiner(s): Phan, Hien H.
• Application Number:
  US07/290,340
• Time in Patent Office: 777 Days
• Field of Search: 83/24, 83/422, 83/914, 83/437, 83/452, 83/451, 83/39, 83/639, 83/640, 83/157, 83/694, 83/155, 83/151, 83/214, 83/564, 83/155, 83/158, 83/622, 83/152 , 83/215, 83/276, 83/563, 83/946
• US Class Current: 83/152
• CPC Class Codes: B23D 31/001 for trimming deep drawn products combined with deep-drawing presses B21D24/16
• CPC Class Codes: B26D 1/09 with a plurality of cutting members
• CPC Class Codes: B26D 5/04 by fluid pressure
• CPC Class Codes: B26D 7/18 Means for removing cut-out material or waste
• CPC Class Codes: B26F 1/40 using a press, e.g. of the ram type presses in general B30B
• CPC Class Codes: B26F 2210/06 Trimming plastic mouldings
• CPC Class Codes: B29C 51/445 from a support after moulding, e.g. by cutting
• CPC Class Codes: Y10S 83/914 Flash trimming
• CPC Class Codes: Y10S 83/946 Container
• CPC Class Codes: Y10T 83/2185 Suction gripper
• CPC Class Codes: Y10T 83/2198 Tiltable or withdrawable support
• CPC Class Codes: Y10T 83/4473 During one dwell period
• CPC Class Codes: Y10T 83/4475 Tool has motion additional to cutting stroke during tool cycle
• CPC Class Codes: Y10T 83/463 Work-feed element contacts and moves with work
• CPC Class Codes: Y10T 83/8748 Tool displaceable to inactive position [e.g., for work loading]

Abstract

Apparatus and process for trimming articles molded on a plastic sheet and successively fed from a forming machine. A carriage receives the article to be held thereunder by vacuum and is moved in a trimming zone, where a pair of longitudinal cutter devices, each having a stationary blade and an angularly movable blade, are horizontally moved together from respective retreated positions for longitudinal cutting. Then, a front transverse cutter device having similar pair of blades is raised up from a retreated position for transverse cutting and then a rear transverse cutter device is similarly operated.

Claims

1. Apparatus for trimming articles moldingly formed on a plastic sheet, which comprises,

a carriage having means for suckingly holding the molded article thereunder and means for reciprocally longitudinally moving the carriage through the apparatus,

a first zone having conveyor means for receiving said article from a forming machine to be brought under said carriage for suckingly holding,

a second zone downstream of said first zone having a pair of first cutter assemblies each comprising a longitudinal cutter device mounted on a base member;

a pair of second cutter assemblies each comprising a transverse cutter device mounted on another base member;

means for actuating said pair of first cutter assemblies to transversely move between an inner position for trimming and a normal outer retreated position;

means for actuating said pair of second cutter assemblies to vertically move between an upper position for trimming and a normal lower retreated position, so that when said first and second cutter assemblies are in the respective retreated positions the molded article is brought by said carriage in said second zone, and then said molded article is sequentially trimmed by said longitudinal and transverse cutter devices which are moved into respective trimming positions by a respective actuating means;

means for tilting said longitudinal and transverse cutter devices respectively by an angle of about 90°

relative to the respective base members so as to release respectively trimmed longitudinal plastic sheet portions to fall down; and

conveyor means transversely extended thereunder to remove the trimmed sheet portions thereon out of the apparatus,

and a third zone downstream of said second zone to remove the trimmed molded article which is brought thereto by and released to fall from the carriage out of the apparatus.

2. Apparatus as set forth in claim 1, in which said means for reciprocally moving said carriage comprises a screw rod mounted on a machine frame to be longitudinally extended through said three zones as well as a reversible motor and a nut member driven thereby for rotation, which are mounted on said carriage so that nut member threadedly engage with said screw rod.

3. Apparatus as set forth in claim 2, in which said suckingly holding means comprises a top plate member, a lower frame member and a cylinder-piston device connecting said two members together so that the latter member may be lowered and raised relative to the former, said frame member being adapted to snugly fit in the molded article and provided with sucking means so that when lowering said frame member to fit in the molded article and actuating said sucking means the article is held by the carriage and when disactuating said sucking means the article is released therefrom to fall.

4. Apparatus as set forth in claim 1, in which said transverse cutter device comprises a pair of elongated cutter members, each having a plurality of lever arms fixed thereto;

an elongated pivot rod extending through said lever arms in parallel to said pair of elongated cutter members so that one set of said elongated cutter members and arm levers is angularly movable relative to the other set which is stationary and held by an elongated base member between opposite end walls thereof; and

a cylinder-piston device connecting said two sets so that when actuating said device said angularly movable set normally in the disengaged position may be engaged with said other set for trimming.

5. Apparatus as set forth in claim 1, in which said means for actuating said first cutter assembly to transversely move between an inner position and a normal outer position comprises a reversible motor mounted on a machine frame and a nut and screw device either of which is mounted on said first cutter assembly while the other component is adapted to be driven by said motor so that when motor is energized to rotate in either direction said first cutter assembly may be slidingly moved on the machine frame to be in either of two positions.

6. Apparatus as set forth in claim 1, in which said means for actuating said second pair of cutter assemblies to vertically move between an upper position and a lower position comprises a cylinder and piston device one component of which mounted on the second cutter assembly while the other component is mounted on a machine frame so that when said device is actuated said assembly may vertically move relative to said machine frame.

7. Apparatus as set forth in claim 4, in which said means for tilting said transverse cutter device relative to the base member comprises a reversible motor and a pair of shafts each having one end fixed to the outermost stationary arm lever while the other end of said shaft is held by said end wall concerned for rotation so that when said motor is driven in either direction shafts may be rotated and consequently said stationary and angularly movable cutter members are tilted as a whole for releasing the trimmed plastic sheet portions to fall down.