Electrical safety interlock and pulse-type reset circuit for a vacuum cleaner system

• US 4,993,104 A
• Filed: 08/11/1989
• Issued: 02/19/1991
• Est. Priority Date: 08/11/1989
• Status: Expired due to Fees

• Current Assignee: Rexair, Inc.
• Original Assignee: Rexair, Inc.
• Inventors: Kassien, Jeffrey R., Kasper, Gary A., Rohn, Dean R.
• Primary Examiner(s): Moore, Chris K.
• Application Number:
  US07/392,826
• Time in Patent Office: 557 Days
• Field of Search: 15/319, 15/339, 15/377, 318/447
• US Class Current: 15/319
• CPC Class Codes: A47L 7/0004 Suction cleaners adapted to take up liquids, e.g. wet or dry vacuum cleaners floor-scrubbing machines taking-up dirty liquid by suction A47L11/30
• CPC Class Codes: A47L 9/2831 Motor parameters, e.g. motor load or speed
• CPC Class Codes: A47L 9/2842 Suction motors or blowers
• CPC Class Codes: A47L 9/2857 User input or output elements for control, e.g. buttons, switches or displays
• CPC Class Codes: A47L 9/2889 Safety or protection devices or systems, e.g. for prevention of motor over-heating or for protection of the user

Abstract

A safety interlock circuit for a vacuum cleaner system is disclosed for interrupting the flow of current through conductors of a vacuum hose and handle assembly whenever an electrical attachment accessory is disconnected from the handle assembly during operation of the vacuum. A pulse-type reset circuit is also disclosed for re-enabling current flow through the conductors of the vacuum hose and handle assembly after the electrical attachment accessory has been reattached to the handle assembly. The safety interlock circuit of the preferred embodiment comprises a relay coil, a plurality of normally open relay contacts, and a current sensing resistor, all connected in series with an AC power source and a motor of the electrical attachment accessory. A voltage doubler is also connected in parallel with the current sensing resistor for supplying a DC voltage to the relay coil. The safety interlock circuit operates to interrupt current flow by opening the normally open relay contacts whenever the relay coil is de-energized. The pulse-type reset circuit comprises a momentary contact pushbutton reset switch, a plurality of transistors, a capacitor, and a plurality of optical-electrical coupling devices. The pulse-type reset circuit operates to supply a pulse of current to the relay coil to temporarily energize the relay coil to thereby close the normally open relay contacts, thereby allowing current flow through the current sensing resistor and allowing the voltage doubler to apply a voltage across the relay coil to sustain operation of the motor.

Claims

1. An electrical safety interlock circuit for automatically interrupting current flow through a vacuum hose and handle of a vacuum cleaner whenever an electrical cleaning accessory is detached from said handle, said electrical safety interlock circuit comprising:

detection means for detecting an interruption in said current flow to said electrical cleaning accessory when said electrical cleaning accessory is detached from said handle; and

switching means responsive to said detection means for further interrupting said current flow through said vacuum hose and said handle whenever said electrical cleaning accessory is detached from said handle.

2. The system of claim 1, further comprising reset means for selectively re-establishing current flow through said vacuum hose and handle to said electrical cleaning accessory.

3. The system of claim 1, wherein said detection means is a relay coil.

4. The system of claim 1, wherein said switching means is a plurality of relay contacts.

5. An electrical interlock safety system comprising:

conductor means for allowing current flow therethrough;

hose means for supporting said conductor means and facilitating cleaning tasks;

cleaning means attachable to said hose means and said conductor, said cleaning means being operable to further facilitate cleaning tasks in response to said current flow from said conductor means;

detection means for detecting an interruption in said current flow to said cleaning means whenever said cleaning means is disconnected from said conductor means; and

first switching means responsive to said detection means for further interrupting said current flow through said conductor means whenever said cleaning means is disconnected from said conductor means.

6. The system of claim 5, further comprising reset means for re-establishing said current flow through said conductor means after said current flow has been interrupted by said switching means.

7. The system of claim 6, wherein said reset means comprises:

a reset switch for initiating operation of said reset means;

second switching means responsive to said reset switch for further controlling the operation of said reset means; and

third switching means for further controlling the operation of said reset means, said reset switch and said second and third switching means operating cooperatively to provide a reset signal to re-enable said current flow to said cleaning means.

8. The system of claim 7, further comprising optical-electrical coupling means for enhancing operation of said second and third switching means.

9. The system of claim 5, wherein said conductor means is a plurality of insulated conductors running longitudinally through said hose means.

10. The system of claim 5, further comprising:

a female receptacle attached to said conductor means; and

a male plug attached to said cleaning means, said male plug being operable to removably engage said female conductor, thereby allowing said current flow to be provided to said cleaning means.

11. The system of claim 5, wherein said hose means is a flexible vacuum hose.

12. The system of claim 5, wherein said cleaning means is a beater brush attachment.

13. The system of claim 5, wherein said detection means is a relay coil.

14. The system of claim 5, wherein said first switching means is a plurality of relay contacts.

15. The system of claim 5, further comprising:

rectifier means for supplying a DC signal to said detection means; and

current sensing means for sensing current flow to said cleaning means, whereby an interruption in current flow to said rectifier means interrupts said DC signal to said detection means, thereby causing said switching means to interrupt said current flow through said conductor means.

16. The system of claim 5, further comprising a handle assembly disposed intermediate said hose means and said cleaning means for facilitating operation of said cleaning means.

17. An electrical safety system for a vacuum cleaner, said system comprising:

a main vacuum cleaner assembly;

a vacuum hose having first and second ends, said vacuum hose being attachable at its said first end to said main vacuum cleaner assembly;

a handle assembly attached to said second end of said vacuum hose for facilitating cleaning tasks;

a plurality of insulated, current carrying conductors running longitudinally through said vacuum hose and through said handle assembly;

electrical cleaning accessory means removably attachable to said handle assembly and said insulated, current carrying conductors for further facilitating said cleaning tasks;

first switching means for interrupting current flow through said current carrying conductors when said cleaning accessory means is disconnected from said current carrying conductors;

relay coil means for controlling said first switching means; and

current sensing means for sensing when said current flow through said insulated, current carrying conductors has been interrupted and controlling said relay coil means, whereby controlling said relay coil means operates to control said first switching means, thereby further interrupting said current flow through said insulated, current carrying conductors before said current flow enters a portion of said insulated, current carrying conductors in said vacuum hose and said handle assembly.

18. The system of claim 17, further comprising reset means for re-establishing said current flow through said system after said current flow through said vacuum hose and said handle assembly has been interrupted by said relay contacts.

19. The system of claim 17, wherein said first switching means is a plurality of relay contacts.

20. The circuit of claim 17, wherein said current sensing means is a resistor disposed in series with one of said current carrying conductors.

21. The system of claim 17, wherein said relay coil means is a relay coil.

22. The system of claim 17, further comprising rectifier means for producing a DC voltage to operate said relay coil means.

23. The system of claim 22, wherein said rectifier means is a full-wave voltage doubler.

24. The safety system of claim 17, wherein said reset means is a pulse-type reset means comprising:

a reset switch;

charge storing means for generating a pulse-type reset signal;

second switching means for controlling said charge storing means; and

third switching means for controlling said reset pulse, said second and third switching means further being responsive to said reset switch, whereby said reset switch operates to control said second and third switching means, said second and third switching means thereby controlling said charge storing means to provide said pulse-type reset signal to restore said current flow through said current carrying conductors.

25. The system of claim 24, wherein said reset switch is a manually operated, momentary contact push button switch.

26. The system of claim 24, further comprising optical-electrical coupling means for further enhancing operation of said reset means.

27. The system of claim 26, wherein said optical-electrical coupling means is a plurality of photo-diode/photo transistor coupling devices operable to electrically isolate grounds of said second and third switching means, thereby further enhancing operation of said reset means.

28. The system of claim 24, wherein said charge storing means is a capacitor operable to discharge a charge stored therein, thereby producing said pulse-type reset signal.

29. The system of claim 24, wherein said second switching means is a plurality of transistors, said transistors being operable to help facilitate storage and discharge of said charge storing means.

30. The system of claim 24, wherein said third switching means is a plurality of transistors, said transistors being operable to help control said pulse-type reset signal.

31. An electrical safety system for a vacuum cleaner, said system comprising:

a main vacuum cleaner assembly;

a vacuum hose having first and second ends, said vacuum hose being attachable at its said first end to said main vacuum cleaner assembly;

a handle assembly attached to said second end of said vacuum hose for facilitating cleaning tasks;

a plurality of insulated, current carrying conductors running longitudinally through said vacuum hose and through said handle assembly;

electrical cleaning accessory means removably attachable to said handle assembly and said insulated, current carrying conductors for further facilitating said cleaning tasks;

first switching means for interrupting current flow through said current carrying conductors when said cleaning accessory means is disconnected from said current carrying conductors;

relay coil means for controlling said first switching means;

current sensing means for sensing when said current flow through said insulated, current carrying conductors has been interrupted and controlling said relay coil means, whereby controlling said relay coil means operates to control said first switching means, thereby further interrupting said current flow through said insulated, current carrying conductors before said current flow enters a portion of said insulated, current carrying conductors in said vacuum hose and said handle assembly; and

reset means for supplying a reset signal to said relay coil means to thereby reset said first switching means and allow said current flow through said insulated, current-carrying conductors to be re-established after said current flow has been interrupted.

32. An electrical safety system for a vacuum cleaner, said system comprising:

a main vacuum cleaner assembly;

a vacuum hose having first and second ends, said vacuum hose being attachable at its said first end to said main vacuum cleaner assembly;

a handle assembly attached to said second end of said vacuum hose for facilitating cleaning tasks;

a plurality of insulated, current-carrying conductors running longitudinally through said vacuum hose and through said handle assembly;

electrical cleaning accessory means removably attachable to said handle assembly and said insulated, current carrying conductors for further facilitating said cleaning tasks;

a plurality of relay contacts for interrupting current flow through said current carrying conductors when said cleaning accessory means is disconnected from said current carrying conductors;

a relay coil for controlling said relay contacts;

a current sensing resistor for sensing when said current flow through said insulated, current carrying conductors has been interrupted and controlling said relay coil, whereby controlling said relay coil operates to control said relay contacts, thereby further interrupting said current flow through said insulated, current carrying conductors before said current flow enters a portion of said insulated, current carrying conductors in said vacuum hose and said handle assembly;

a manually operated, momentary contact push button reset switch;

a plurality of first transistors responsive to said manually operated, momentary contact, push button reset switch;

a capacitor operable to store and discharge a charge in response to operation of said plurality of first transistors;

a plurality of second transistors for further controlling storage and discharge of said capacitor;

coupling means for isolating said first and second transistors to thereby enhance operation of said first and second transistors; and

whereby actuation of said manually operated, momentary contact push button reset switch operates to switch said plurality of first transistors, thereby allowing said capacitor to discharge a charge stored therein to produce a pulse-type reset signal, said pulse-type reset signal being operable to switch said optical-electrical coupling devices and said plurality of second transistors to conducting states, thereby allowing said pulse-type reset signal to be applied to said relay coil, thereby temporarily energizing said relay coil to thereby re-enable operation of said cleaning accessory means after said current flow to said cleaning accessory means has been interrupted by said relay contacts.

33. An electrical safety interlock circuit for a vacuum cleaner system for automatically detecting a first resistance condition within said circuit associated with an uncoupling of an electrically driven cleaning tool from a handle assembly of said vacuum cleaner system, and a second resistance condition associated with the coupling of said electrically driven cleaning tool with said handle assembly, said safety interlock circuit comprising:

a handle assembly having electrical coupling means for electrically coupling said electrically driven cleaning tool with said handle assembly;

detection means for detecting said first resistance condition within said interlock circuit generated when said electrically driven cleaning tool is uncoupled from said handle assembly and said second resistance condition when said electrically driven cleaning tool is coupled with said handle assembly; and

switching means responsive to said detection means for interrupting current flow to said electrical coupling means when said first resistance condition is generated, said switching means further being operable to enable current flow to said electrical coupling means in response to detection of said second resistance condition.

34. The system of claim 33, wherein said first resistance condition comprises a high resistance condition.

35. The system of claim 33, wherein said second resistance condition comprises a low resistance condition.

36. The system of claim 33, wherein said detection means comprises a resistor operable to provide an indication of said first resistance condition when said electrically driven cleaning tool is uncoupled from said handle assembly, and operable to provide an indication of said second resistance condition when said electrically driven cleaning tool is coupled to said handle assembly.

37. The system of claim 33, wherein said switching means comprises:

relay coil means responsive to said first and second resistance conditions indicated by said resistor for generating a contact de-energization signal; and

relay contact means responsive to said contact de-energization signal for interrupting current flow to said electrical coupling means of said handle assembly when said electrically driven cleaning tool is uncoupled from said handle assembly.