Retractable needle hypodermic syringe system

• US 4,994,034 A
• Filed: 07/11/1989
• Issued: 02/19/1991
• Est. Priority Date: 07/11/1989
• Status: Expired due to Term

• Current Assignee: MDC Investment Holdings Incorporated (Becton, Dickinson & Co)
• Original Assignee: Michael J. Botich, Thor R. Halseth
• Inventors: Botich, Michael J., Halseth, Thor R.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Maglione, Corrine
• Application Number:
  US07/378,275
• Time in Patent Office: 588 Days
• Field of Search: 604/110, 604/192, 604/194, 604/197, 604/198, 604/213, 604/214, 604/220, 604/226
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/3231 Proximal end of needle captured or embedded inside piston head, e.g. by friction or hooks
• CPC Class Codes: A61M 2005/3235 triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
• CPC Class Codes: A61M 2005/3241 Needle retraction energy is accumulated inside of a hollow plunger rod
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 25/0612 Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 5/3129 Syringe barrels A61M5/3205 and A61M5/50 take precedence
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/5013 Means for blocking the piston or the fluid passageway to prevent illegal refilling of a syringe
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A hypodermic injection system with a retractable needle wherein the needle retracts within the interior cavity of a syringe plunger, so that the needle is safely and confinedly held within the plunger for ease of handling and transport, while remaining safely therein. A cylindrical spring housing has resilient fingers which can capture a coiled spring which biasly holds a needle holder against the retaining force of the resilient fingers. The plunger has a frangible end, which, when engaging the resilient fingers under a pre-determined amount of force, dissociate while remaining inwardly-tapered shoulders spread the resilient fingers, allowing the coiled spring to eject the needle and its holder into the interior cavity of the syringe plunger.

Claims

1. A hypodermic syringe system, comprising:

(a) a syringe barrel;

(b) a syringe plunger including a frangible end sealing an interior cavity, said syringe plunger sized to be received within and slide through said syringe barrel;

(c) an injection needle; and

(d) a spring holding means associated with and held by said syringe barrel, for holding said injection needle and selectively retracting said injection needle into said interior cavity of said syringe plunger when said syringe plunger abuts against and moves beyond a portion of said syringe barrel, causing breakage of said frangible end, and allowing said frangible end of said syringe plunger to separate, wherein said spring holding means, comprising;

a holder for holding said injection needle; and

a spring means for exerting an expansive force between said holder and said spring holding means, wherein said spring holding means selectively holds said holder and said spring means therebetween while allowing said injection needle to extend through said spring holding means in an assembled condition wherein said holder has a lip, said spring holding means has extending resilient fingers with interior and inferiorly positioned hooks to retain said lip of said holder in an assembled condition wherein, said frangible end of said syringe plunger has an engaging and complementing surface which abuts up against said hooks of said extending resilient fingers, spreading said extending resilient fingers radially outwardly to release said lip against the expansive force of said spring means when said syringe plunger moves beyond said portion of said syringe barrel.

2. A hypodermic syringe system as claimed in claim 1, wherein said frangible end of said syringe plunger separates when a predetermined normal force is exerted between said frangible end of said syringe plunger and said holder.

3. A hypodermic syringe system, as claimed in claim 2, wherein said frangible end of said syringe plunger spreads said extending resilient fingers radially outward upon depression of said syringe plunger past said predetermined point within said syringe barrel prior to exertion of said predetermined normal force, allowing said frangible end to dissociate and said spring means to propel said holder and injection needle into said interior cavity of said syringe plunger.

4. A hypodermic syringe system, as claimed in claim 3, wherein said spring holding means operatively dissociates from a nose section of said syringe barrel.

5. A hypodermic syringe system as claimed in claim 4, wherein said interior cavity of said syringe plunger is evacuated prior to the separation of said frangible end from said syringe plunger.

6. A hypodermic syringe system as claimed in claim 5, further comprising ratchet means for engaging said syringe plunger with said syringe barrel, preventing separation of said syringe plunger from said syringe barrel after said syringer plunger is depressed within said syringe barrel.

7. A hypodermic syringe system as claimed in claim 6, wherein said spring holding means includes at least one extending tab and wherein said nose section of said syringe barrel includes at least one interior axial slot and an adjoining inner radial slot, both sized to receive said tab and allow secure engagement between said spring holding means when associated with said nose section by positioning said tab through said axial slot and rotating said tab within said radial slot, thereby securing said spring holding means to said nose section.

8. A hypodermic syringe as claimed in claim 7, wherein said spring holding means has a frustoconical head, an axial bore through said head, of a sufficient diameter to receive said injection needle therethrough, and a cylindrical exterior groove sized to receive and retain an O-ring of sufficient size to engage tapered interior walls of said nose section of said syringe barrel and provide sealing engagement between said spring holding means and said nose section.

9. A syringe system as claimed in claim 8, wherein said holder is a highly visible color and wherein said syringe plunger and said syringe are made of a translucent or transparent material, to allow viewing said holder when ejected into said syringe through said syringe barrel.

10. A syringe system as claimed in claim 9, wherein said head of said spring holding means includes an engagement groove for engagement with a needle cap.

11. A syringe system as claimed in claim 10, comprising a color-coded ring of sufficient diameter to slide over an exterior surface of said syringe barrel and be retained thereby to identify the syringe system.

12. A hypodermic syringe, comprising a spring-loaded needle means for holding and ejecting a captured needle, barrel means for holding injectable fluid therein and connectable to said spring-loaded needle means on one end, and a hollow plunger means positionable within and movable through said barrel means, said plunger means having a breakable end which breaks free from one end of said hollow plunger means and allows said captured needle to be ejected into said hollow plunger means within said barrel means, wherein said spring loaded needle means having a housing with resilient fingers on one end, which can be spread radially outwardly by said one end of said hollow plunger means in contact therewith to release said captured needle from said housing, wherein said breakable end of said hollow plunger means breaks allowing said captured needle to be propelled out of said housing and into said hollow plunger means and be retained therein, wherein said breakable end of said hollow plunger means includes tapered shoulders which engage oppositely and complementing shoulders of said resilient fingers, allowing forward movement of said hollow plunger means to spread said resilient fingers radially outward, said syringe further comprising an extending tab and a receiving slot associated between an exterior of said hollow plunger means and the interior of said barrel means, said extending tab and said receiving slot oriented to lock together when said tab and said slot are brought into alignment with each other within said barrel means, thereby locking said hollow plunger means within said barrel means, wherein said spring loaded needle means operatively dissociates from said barrel means.

13. A hypodermic syringe as claimed in claim 12, wherein said hollow plunger means and said barrel means are substantially transparent, said captured needle having a distinctive appearance to be readily seen through said syringe plunger and said barrel means once ejected into said hollow plunger means.

14. A hypodermic syringe as claimed in claim 13, wherein said hollow plunger means includes an evacuated chamber to extract fluid from said spring loaded needle means upon the dissociation of said breakable end of said hollow plunger means.

15. A hypodermic injection system, comprising:

(a) an injection needle having a shaft with an axial passageway therethrough, said shaft having a sharp end and a holder defining a raised lip on another end;

(b) a cylindrical spring housing having an exterior surface, and resilient legs spreadable radially outward on a first end, said cylindrical spring housing having exteriorly located attachment tabs extending radially outward, a first sealing means for providing a seal between said cylindrical spring housing and said shaft of said injection needle, an opening on a second end of said cylindrical spring housing to receive said shaft of said injection needle while retaining said holder, said resilient legs having radially inwardly positioned hooks sized to engage and hold said raised lip of said holder of said injection needle when said shaft of said injection needle is forwardly positioned within said cylindrical spring housing, said hooks having inwardly tapered shoulders;

(c) a coiled spring means positioned axially within said cylindrical spring housing between said holder and said second end of said cylindrical spring housing, said spring means exerting a repulsive force between said holder of said injection needle and said second end of said cylindrical spring housing less than the retaining force exerted by said hooks of said resilient legs, thereby retaining said injection needle within said cylindrical spring housing against said repulsive force of said spring means;

(d) barrel means for engaging and holding said cylindrical spring housing, said barrel means including slots and a groove sized and positioned within an interior of said barrel means to receive said extending tabs of said cylindrical spring housing and said cylindrical spring housing having a second sealing means to provide an air tight seal between said exterior of said cylindrical spring housing and said interior of said barrel means, said interior of said barrel means shaped sufficient to engage said cylindrical spring housing and allow said resilient legs to flex radially outward; and

(e) a plunger sized to be received concentrically within said barrel means, said plunger having a hollow axially located chamber therein, and having a frangible end and outwardly tapered shoulders adjacent to said frangible end, wherein said frangible end dissociates from said plunger and is ejected into said chamber when said outward tapered shoulders forcibly engage said inwardly tapered shoulders of said hooks of said resilient legs, spreading said resilient legs outwardly and disengaging said hooks from said raised lip of said injection needle, thereby allowing said frangible end to dissociate under a predetermined normal force between said holder of said injection needle and said frangible end, and allowing said coiled spring means to eject said injection needle from said cylindrical spring housing into said chamber within said plunger.

16. A hypodermic syringe system comprising:

(a) a syringe barrel having an attachment end;

(b) a syringe plunger including a frangible end sealing an interior cavity, said syringe plunger sized to be received within and slide through said syringe barrel;

(c) an injection needle; and

(d) a spring holding means including a spring, said spring holding means associated with and held by said syringe barrel, for holding said injection needle and selectively retracting said injection needle into said interior cavity of said syringe plunger when said syringe plunger abuts against and moves beyond a portion of said syringe barrel, causing breakage of said frangible end, and allowing said frangible end of said syringe plunger to separate, and wherein said spring holding means can easily be attached and removed to and from said barrel means.