Apparatus and method for testing electrically controlled motor
First Claim
1. A portable test unit for a motor unit having an electric motor in combination with a separate controller said controller having a control output unit for controlling the power supply connection to said motor, said portable test unit having a separate test power supply and a selection switch unit having a first switch position connecting said test power supply to a motor test output unit and having a second switch position connecting said test power supply to a controller test output unit, and a connection unit for connecting of said motor test output unit to said motor and for connecting said controller test output unit to said controller to selectively and separately monitor and provide power from said test power supply to said motor in said first switch position and in said second switch position to said controller to selectively and separately monitor the state of said motor and said controller through the position of said selection switch unit, said test unit including a load unit connected to said connection unit and connecting a load in series circuit with said controller test output unit.
1 Assignment
0 Petitions
Accused Products
Abstract
An on-site test unit is for an electric motor having an electronic timer having motor control contacts and a parallel capacitor completing a power connection with the opposite power connection being common. The test unit includes a portable housing with a fused power cable and an output connector. A switch, with a parallel test lamp, connects the power cable to connector output terminals. An internal test load lamp in parallel with a capacitor is connected in series to a control terminal and to a power terminal. A selection switch selectively supplies power to the terminals. For testing, the normal power supply is disconnected and the common connection to the motor and timer is opened. The connector may include a plurality of leads with terminal clips or releasable plug-in connectors in the motor and test unit. A dummy connector provides normal motor operation. In a motor test, the motor is connected by the selection switch to the power switch and cable. If the motor is inoperative and the power lamp lit, the motor needs repair. Momentary turn-on of the lamp indicates opening of the fused cable and a short-to-ground condition. In the timer position, power is connected to the timer and to the test lamp in series with the timer contacts, lights the test lamp if operative.
30 Citations
26 Claims
- 1. A portable test unit for a motor unit having an electric motor in combination with a separate controller said controller having a control output unit for controlling the power supply connection to said motor, said portable test unit having a separate test power supply and a selection switch unit having a first switch position connecting said test power supply to a motor test output unit and having a second switch position connecting said test power supply to a controller test output unit, and a connection unit for connecting of said motor test output unit to said motor and for connecting said controller test output unit to said controller to selectively and separately monitor and provide power from said test power supply to said motor in said first switch position and in said second switch position to said controller to selectively and separately monitor the state of said motor and said controller through the position of said selection switch unit, said test unit including a load unit connected to said connection unit and connecting a load in series circuit with said controller test output unit.
- 8. A motor test apparatus for monitoring an electronically controlled motor including an electronic control unit having a powered input for connecting to a power supply in parallel with the motor and having a control output unit connected to separately control the connection of the power supply to said motor and thereby control the operating state of said motor, said motor test apparatus comprising a separate power test supply adapted to supply power to said motor and to supply power to said electronic control unit for independent and separate operation thereof, a load unit adapted to be connected to said electronic control unit to simulate connection of said motor to said electronic control unit, test power connector means for selectively connecting of said separate test power supply to said motor to actuate said motor and to said electronic control unit to alternately actuate said electronic control unit, and a third connector means for connecting of said load unit in circuit with said control output unit of said electronic control unit to said power test supply.
- 20. A motor fault unit for testing a motor having a controller selectively connecting said motor winding to an incoming power supply, said controller having an electrical operator for a controller connecting means between said motor winding and said power supply, comprising a separate power supply unit having a first line and a second line, a power switch unit having a first switch in said first line and a second switch in said second line, a power switch indicator energized with said switch closed, a control state indicator connected to said first line downstream of said power switch, a test connector including a first power connector and a second power connector and a control test connector connected to said control state indicator, and said test connector having first connection means connecting said first and second lines directly to said motor winding for operating said motor from said separate power supply unit, and said test connector having a second connection means connecting said first and second lines directly to said controller for energizing said operator and connecting said control state indicator in circuit with the first connecting means across said first and second lines for monitoring the state of said controller.
- 24. A motor and a motor control unit test method for a motor and a control unit for controlling operation of said motor and having first power connection connected to said motor and to said control unit and a second power connection to said control unit and said control unit having a control output connecting the motor to said second power connection comprising establishing a separate test power supply unit for establishing an operating voltage for operating the motor and for operating the said control unit, opening the first power connection between the motor and said control unit to provide separate power connections to the motor and to the control unit, connecting said test power supply directly to said motor for direct testing the state of said motor, disconnecting the test power supply from said motor, connecting said test power supply to said separate power connection to said control unit and to said second connections to actuate said control unit, and connecting a load unit between said control output and said separate power connection to said control unit to simulate a motor load for testing said control unit.
Specification