Electrical converter utilizing switched uni-directional and bi-directional energy sources

• US 4,996,637 A
• Filed: 12/20/1989
• Issued: 02/26/1991
• Est. Priority Date: 07/20/1988
• Status: Expired due to Fees

• Current Assignee: Power Reflex Pty Limited
• Original Assignee: Power Reflex Pty Limited
• Inventors: Piechnick, John J.
• Primary Examiner(s): Wong, Peter S.
• Application Number:
  US07/453,510
• Time in Patent Office: 433 Days
• Field of Search: 363/16, 363/17, 363/43, 363/85, 363/88, 363/96, 363/98, 363/127, 363/128, 363/129, 363/132, 363/135, 363/136, 307/4, 307/43, 307/72, 307/75, 307/80, 307/81
• US Class Current: 363/16
• CPC Class Codes: H02J 7/32 for charging batteries from a charging set comprising a non-electric prime mover rotating at constant speed
• CPC Class Codes: H02M 7/4803 with means for reducing DC component from AC output voltage
• CPC Class Codes: H02M 7/483 Converters with outputs that each can have more than two voltages levels
• CPC Class Codes: H02M 7/758 with automatic control of output waveform or frequency

Abstract

The invention relates to a converter which can operate as a rectifier to rectify alternating current into direct current running in one direction (for example to charge batteries) or a converter where DC (from the batteries) can be converted to AC and supplement AC power, for example to supplement an alternator output in peak load conditions. The converter comprises a uni-directional electrical energy source (battery) and a bi-directional energy source (small battery bank connected for reverse direction current flow, capacitor or fuel cell) which is capable of initiating an alternating current when controlled by thyristors fired in sequence and with such periods that a sine wave can be simulated. The switches are controlled by a thyristor trigger logic current control unit which may for example be a micro processor.

Claims

1. A converter device comprising a uni-directional electrical energy source having two ends and a bi-directional energy source having two ends and a centre tap, a pair of conductor rails extending from the uni-directional energy source,

a first bridging conductor having two portions extending between said ends of the bi-directional energy source and respective said rails,

a second bridging conductor extending between the rails,

a first pair of switches one in each said first conductor portion,

a second pair of switches in the second bridging conductor portion,

an electrical load connected between the centre tap and an electrical conductor between the switches of the second pair,

so arranged that, upon selective opening and closing of the switches, current flow in the first said energy source is uni-directional, and in the second said energy source is bi-directional.

2. A converter device according to claim 1 wherein current flow is into said uni-directional energy source when the converter functions as a rectifier, and wherein the current flow is out of said uni-directional energy source when the converter functions as an inverter.

3. A converter device according to claim 1 or claim 2 wherein said uni-directional energy source is a rechargeable battery.

4. A converter device according to claim 1 or claim 2 wherein said bi-directional energy source is a battery assembly having at least two effective portions.

5. A converter device according to claim 1 or claim 2 wherein said bi-directional energy source comprises a transformer having a winding, said ends being the ends of that winding of said centre tap being a centre tap of that winding.

6. A converter device according to claim 5 wherein said transformer comprises a second winding connected to said bi-directional energy source.

7. A converter device according to claim 6 wherein said switches are arranged to open and close when there is little or no voltage across them.

8. A converter device according to claim 7 wherein said switches are electric switches arranged to open and close at an alternating current frequency.

9. A converter device according to claim 8 wherein said electronic switches are thyristors, and comprising a thyristor trigger logic circuit which effects said opening and closing of said switches by controlling ON and OFF periods of said thyristors.

10. A converter comprising a plurality of devices according to claim 9 arranged in a cascade array to fire sequentially and produce a stepped wave compatible with a sine wave, and thereby adapted, when connected to an AC power source of the same frequency, to function as an AC to DC converter or a DC to AC inverter.

11. An AC/DC converter having an inverter mode of operation, comprising a transformer, a DC power source with centre tap having a battery or a bank of batteries, a bi-directional second power source and a plurality of switch means, and switch control means.

said transformer having a first winding with a centre tap and a second winding, and said DC power source centre tap connected to a first end of the first winding through one of said plurality of switch means,

a second end of said first winding being connected to a negative rail of said battery or batteries through a first said switch means and to the positive rail thereof through another said switch means, and to a first AC terminal through a further said switch means.

bi-directional second power source/power sink coupled to said second winding,

said centre tap connecting to a second AC terminal the converter, the said first AC terminal being referenced to a negative or positive rail of said DC power source through another said switch means,

said switch control means being operatively coupled to said switch means to control opening and closing of said switch means in a sequence wherein each switch thereof makes contact before its predecessor switch breaks contact, actuation of each switch occurring when an instantaneous voltage difference across the predecessor switch approximates zero as a result of variation of voltage of said bi-directional second power source, and minimal voltage change occurs at that time across said first winding,

resulting in no change in voltage at the AC terminals.

12. A converter device according to claim 11 excluding the further switch extending between a said second end of the first winding and the first AC terminal where all switching is not by a make before break action.

13. An AC/DC converter having an inverter mode of operation comprising two transformers, a DC source having a battery or a bank of batteries, a bi-directional second power source/power sink and a plurality of switch means, and switch control means,

the first of said transformers having a first winding with a centre tap a second winding, identical with the first winding, and a third winding, a first end of said first winding being connected to a second end of said second winding through a said switch means,

the second of said transformers having a first winding, a second winding and a third winding, wherein the said first and second windings are identical and the third winding end is connected to the two AC terminals.

the second end of said first winding of said first transformer being connected to a negative rail of said battery or batteries through another said switch means and to the positive rail thereof, through another said switch means, and to the first end of the said first winding of the second transformer through a further said switch means,

the first end of said second winding of said transformer being connected to said negative rail through a said switch means and to the positive rail through a said switch means, and to the second end of said second winding of second transformer through a said switch means.

said centre tap of said first winding connecting to the second end of the said first winding of said second transformer and said centre tap of the second winding connecting to the first end of the said second winding of the second transformer.

the said bi-directional second power source/power sink coupled to said third winding of said first transformer.

the said first end of the first winding of the second transformer also being referenced to the negative and positive rails through said switch means,

the said second end of the second winding of the second transformer also being reference to the negative and positive rails through said switch means,

said switch control means being operatively coupled to said switch means to control opening and closing of said switch means in a sequence wherein each switch makes contact before its predecessor switch breaks contact, actuation of each switch occurring when an instantaneous voltage difference across the predecessor switch becomes zero (or near zero with different types of semiconductor switches) as a result of variation of the said bi-directional second power source, and so arranged that minimal voltage change occurs at that time across said first and second windings of said first transformer, resulting in minimal change in voltage at the AC terminals.

14. A converter comprising:

an exciter stage, a driver stage and an output stage,

a pair of interstage transformers interconnecting those stages in cascade,

said driver stage and said output stage each comprising a uni-directional electrical energy source having two ends and a bi-directional energy source having two ends and a centre tap, a pair of conductor rails extending from the uni-directional energy source,

a first bridging conductor having two portions extending between said ends of the bi-directional energy source and respective said rails,

a second bridging conductor extending between the rails,

a first pair of switches one in each said first conductor portion,

a second pair of switches in the second bridging conductor portion,

said switches each being electric switches arranged to open and close at an alternating current frequency,

an electrical load connected between the centre tap and an electrical conductor between the switches of the second pair,

so arranged that, upon selective opening and closing of the switches, current flow in the first said energy source is uni-directional, and in the second said energy source in bi-directional,

a negative feed back loop being derived from the output stage,

and a pair of antisaturation systems being coupled to the feedback loop and applied to windings of each respective said transformer.

15. A converter according to claim 14 wherein each said antisaturation system comprises means operable to vary an average area of input wave form of the driver stage and output stage above and below zero volts.

16. A converter according to claim 15 further comprising a respective Hall sensor magnetically coupled to the core of each said transformer, a primary voltage sensor, and calculating means which modifies control of said thyristors in response to sensed transformer core flux and primary voltage amplitude.

17. A converter comprising a plurality of converter devices in cascade, each device comprising a unidirectional electrical energy source having two ends and a centre tap, a pair of conductor rails extending from the uni-directional energy source,

a first bridging conductor having two portions extending between said end of the bi-directional energy source and respective said rails,

a second bridging conductor extending between the rails,

a first pair of switches one in each said first conductor portion,

a second pair of switches in the second bridging conductor portion,

said switches each being electric switches arranged to open and close at an alternating current frequency,

an electrical load connected between the centre tap and an electrical conductor between the switches of the second pair,

so arranged that, upon selective opening and closing of the switches, current flow in the first said energy source is uni-directional, and in the second said energy source is bi-directional,

and thyristor control devices which control timing of firing of the thyristors and the time periods between said firings so that the output of the cascade of devices approximates a sine wave.

18. A converter according to claim 17 further comprising a sine wave generator having a crystal oscillator, a frequency divider, a set of up/down counters, an Eprom having a sine function look-up table, a digital/analogue device, means connecting those said elements in that sequence to comparators which identify error, and error correction means coupled to the converter.