Stepping motor control having a dynamically variable loop filter circuit

• US 4,998,163 A
• Filed: 04/02/1990
• Issued: 03/05/1991
• Est. Priority Date: 04/02/1990
• Status: Expired due to Fees

• Current Assignee: Welch Allyn Incorporated
• Original Assignee: Welch Allyn Incorporated
• Inventors: Salvati, John R.
• Primary Examiner(s): Britton, Howard W.
• Assistant Examiner(s): Vu, Fim Yen
• Application Number:
  US07/502,993
• Time in Patent Office: 337 Days
• Field of Search: 358/41, 358/42, 358/98, 358/58, 128/4, 128/6, 128/11, 388/911, 388/811, 388/813
• US Class Current: 348/270
• CPC Class Codes: H02P 8/04 Arrangements for starting
• CPC Class Codes: H02P 8/14 Arrangements for controlling speed or speed and torque H02P8/12, H02P8/22 take precedence

Abstract

Apparatus for controlling a stepping motor drive system during start up and maintenance of a desired oeprating speed. A dynamically variable loop filter i.e. a boot strap loop filter is used in a phase locked loop circuit to ramp the stepping motor to operative speed faster and with less transient instability than heretofore available. Protection from transients tending to cause slower or faster speeds is obtained with the same circuits. Stall sensing and restart capabilities are provided and the circuits use fewer components and less PCB real estate than prior art.

Claims

1. A stepping motor control circuit for starting and maintaining a desired motor operating speed comprising in combination:

a voltage controlled oscillator;

a phase comparator;

means for providing a motor speed signal;

means for providing a desired speed signal;

said motor and desired speed signal means being connected to the input of said phase comparator;

a main loop filter;

a boot strap loop filter;

said main and bootstrap loop filters being connected in parallel in operative relation with said comparator and said voltage controlled oscillator; and

means for gradually removing the bootstrap loop filter effect from the circuit as the stepping motor approaches operating speed.

2. A stepping motor as defined in claim 1, further defined by a stall sensor connected at the input to the output of said means for providing a motor speed signal and at the output to a restart circuit connected to said bootstrap loop filter to reset said filter loop to start up condition. PG,17

3. In a color video system of the type having a motor driven color video wheel, apparatus for synchronizing the color video wheel with the video field rate of the system that includes:

a rotatably mounted color filter wheel having a series of different color filters that are passed in sequence through a fixed optical axis as the wheel is rotated;

a stepping motor operatively connected to said color wheel for rotation thereof;

a color wheel drive circuit operatively connected to said stepping motor for rotating said motor in response to an input stepping signal applied thereto;

a second order phase locked loop filter circuit connected to said drive circuit;

said second order phase locked loop filter circuit further including a phase comparator, a voltage controlled oscillator, a main loop filter and a bootstrap loop filter;

said bootstrap loop filter being operatively connected with said main loop filter to form an RC network having a dynamically changing time constant;

means to effectively remove said bootstrap loop filter from the circuit when the stepping motor approaches operating speed; and

a timing pin and optical sensor for indicating color wheel position and speed.

4. An apparatus as described in claim 3 wherein said bootstrap loop filter comprises first and second RC networks connected oppositely to each other to provide additional low band pass filtering for transients both above and below steady state.

5. In a color video system of the type having a rotatably mounted color filter wheel having a series of different color filters that are passed in sequence through a fixed optical axis as the wheel is rotated;

and a stepping motor operatively connected to said color wheel for rotation thereof;

apparatus for synchronizing the color video wheel with the video field rate of the system that includes;

a color wheel drive circuit including a stepping motor encoder and driver circuit connected to the stepping motor;

a voltage controlled oscillator circuit connected to the input of said encoder and driver circuit;

a dynamically variable loop filter circuit connected to the input of said voltage controlled oscillator;

a timing pin operatively connected to rotate with said color wheel;

an optical sensor circuit for sensing the rotation of said pin; and

a phase comparator circuit for comparing the output signal from said optical sensor and a field index signal from the video system connected to the input to said dynamically variable loop filter circuit.

6. The apparatus of claim 5 that further includes a speed sensor circuit and a restart circuit operatively connected between said optical sensor circuit and said dynamically variable loop filter circuit to reset said loop filter circuit to start up mode upon a massive disturbance of the stepping motor speed.

7. The apparatus of claim 5 wherein the dynamically variable loop filter circuit comprises a first RC network having a low time constant, a second RC network having a high time constant operatively connected with said first network, and dynamically variable circuit means connected in said second RC network for gradually decreasing the time constant thereof as the stepping motor approaches operating speed.

8. The apparatus of claim 7 wherein said dynamically variable circuit means includes a diode connected for conduction from the resistive to the capacitive elements of said second RC network.

9. The apparatus of claim 5 wherein the dynamically variable loop filter circuit comprises a first RC network having a high bandwidth filtering action;

a second RC network having a low bandwidth filtering action connected to provide additional low pass filtering when transients are above steady state;

a third RC network having a low bandwidth filtering action, said third RC network being connected effectively opposite to said second RC network to provide additional low pass filtering when transients are below steady state.

10. The apparatus of claim 9 further defined by dynamically variable means connected in said second and third RC networks for gradually increasing the bandwidths thereof, as the stepping motor approaches operating speed.

11. An apparatus as defined in claim 5 wherein said dynamically variable loop filter circuit includes:

a main loop filter and a bootstrap loop filter connected in parallel between the phase comparator and voltage controlled oscillator and ground.

12. An apparatus as defined in claim 11 wherein said main loop filter has a high bandpass and said bootstrap loop filter has a bandpass variable from low to high.

13. Apparatus of claim 12 further defined by means for effectively removing said bootstrap loop filter from the circuit as the stepping motor approaches operating speed.

14. A method of controlling the rotational speed of a color filter wheel in a video system that includes the steps of:

driving a color filter wheel with a stepping motor to sequentially advance different color filters past a fixed optical axis;

applying the output of a voltage controlled oscillator to the input of said stepping motor;

deriving a control voltage for said voltage controlled oscillator by comparing a timing pulse from said color wheel and a field index signal from a video system;

applying said control voltage to a dynamically variable loop filter circuit before applying it to the input of said voltage controlled oscillator;

limiting the magnitude of said control voltage by adjusting the time constant of the dynamically variable loop filter circuit to a level suitable for ramping the stepping motor up to operating speed; and

varying the time constant of said dynamically variable loop filter circuit proportional to the difference between desired and actual motor speed.

15. A method of controlling the rotational speed of a color filter wheel in a video system that includes the steps of:

driving a color filter wheel with a stepping motor to sequentially advance different color filters past a fixed optical axis;

applying the output of a voltage controlled oscillator to the input of said stepping motor;

deriving a control voltage for said voltage controlled oscillator by comparing a timing pulse from said color wheel and a field index signal from a video system;

applying said control voltage to a variable loop filter circuit;

dynamically varying the time constant of said variable loop filter circuit as the stepping motor changes speed; and

applying the output of said variable loop filter circuit to said voltage controlled oscillator;

whereby said stepping motor is rapidly ramped up to stable synchronous operating speed.