Electrical wiring method and apparatus

• US 4,998,343 A
• Filed: 12/12/1989
• Issued: 03/12/1991
• Est. Priority Date: 12/12/1989
• Status: Expired due to Fees

• Current Assignee: Clifford T. Costello
• Original Assignee: Clifford T. Costello
• Inventors: Costello, Clifford T.
• Primary Examiner(s): Hall, Carl E.
• Assistant Examiner(s): Arbes, Carl J.
• Application Number:
  US07/448,876
• Time in Patent Office: 455 Days
• Field of Search: 29/857, 29/760, 29/748, 29/759, 29/755, 29/758, 174/72 R, 174/72 A, 248/68.1, 361/428, 439/491
• US Class Current: 29/857
• CPC Class Codes: H02B 1/202 Cable lay-outs
• CPC Class Codes: H02G 3/16 structurally associated with support for line-connecting terminals within the box
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor
• CPC Class Codes: Y10T 29/53213 Assembled to wire-type conductor
• CPC Class Codes: Y10T 29/53243 Multiple, independent conductors
• CPC Class Codes: Y10T 29/53257 Means comprising hand-manipulatable implement
• CPC Class Codes: Y10T 29/53261 Means to align and advance work part

Abstract

An apparatus for aiding the routing of conductors into an electrical panel distribution box and connecting the conductors to corresponding circuit breaker terminals of an electrical distribution panel therein. The apparatus includes a terminal jig having an upper surface, an array of number-coded holes extending through the first plate, a plurality of odd-number indicia on the upper surface adjacent to the holes, respectively, the holes each having a diameter greater than an outside diameter of the conductors, and a clamp for attaching the first plate to the distribution panel housing. A plurality of the number-coded conductors of the first group are pulled through a conduit into an interior of a distribution panel housing. The terminal jig is attached by the clamp to a lower front lip of the housing. The free ends of the conductors are inserted through correspondingly numbered holes in the terminal jig. The electrical power distribution panel is installed in the distribution panel housing. The conductors are withdrawn, one at a time, from the terminal jig and are electrically connected to correspondingly numbered terminals of circuit breakers of the electrical power distribution panel.

Claims

1. A method of routing and connecting a first group of number-coded electrical conductors to an electrical power distribution panel in a housing, the method comprising the steps of:

(a) pulling at least one of a plurality of the number-coded conductors of the first group through a first conduit into an interior of a distribution panel housing;

(b) holding a reusable first terminal jig having a plurality of numbered-coded holes therethrough in generally fixed relationship to the distribution panel housing;

(c) inserting free ends of the conductor or conductors through correspondingly numbered holes in the first terminal jig;

(d) repeating steps (a) through (c) for additional conductors of the first step until all of the conductors of the first group have been pulled through the first conduit into the interior of the distribution panel housing and inserted through corresponding number-coded holes in the first terminal jig;

(e) installing the electrical power distribution panel in the distribution panel housing, the electrical power distribution panel including a number of circuit breakers having a plurality of terminals number-coded correspondingly to the

(f) withdrawing the conductors from the first terminal jig and electrically connecting them to correspondingly number-coded terminals of the circuit breakers;

(g) removing the first terminal jig from the vicinity of the electrical power distribution panel and the housing.

2. The method of claim 1 wherein the first group includes odd-number coded conductors, and the holes through the first terminal jig are odd number-coded corresponding to the odd number-coded conductors, the method including repeating steps (a)-(d) for a plurality of even-number coded conductors of a second group and inserting free ends thereof into corresponding even-number coded holes through a reusable second terminal jig, respectively, before performing step (e).

3. The method of claim 1 wherein the first terminal jig includes a clamp mechanism attached to an edge of the first terminal jig, and wherein step (b) includes clamping the first terminal jig to a flange of the housing and step (g) includes unclamping the first terminal jig from the flange.

4. A reusable wire routing tool for aiding the routing of conductors into a distribution panel housing and connecting the conductors to corresponding circuit breaker terminals of an electrical distribution panel therein, comprising in combination:

(a) a plate having an upper surface;

(b) an array of number-coded holes extending through the plate;

(c) a plurality of number-code indicia on the upper surface adjacent to the holes, respectively, the holes each having a diameter greater than an outside diameter of the conductors;

(d) means for attaching the first plate in a generally fixed relationship to the distribution panel housing and detaching the first plate from the generally fixed relationship to the distribution panel housing.

5. The reusable wire routing tool of claim 4 wherein the holes are arranged in first, second, and third rows.

6. The reusable wire routing tool of claim 5 wherein the first row is color-colored black, the second row is color-coded red, and the third row is color-coded blue.

7. A pair of reusable wire routing tools for aiding the routing of conductors into a distribution panel housing and electrically connecting the conductors to corresponding circuit breaker terminals of an electrical distribution panel therein, comprising in combination:

(a) a left terminal jig including

i. a first plate having an upper surface,

ii. an array of number-coded holes extending through the first plate,

iii. a plurality of odd-number indicia on the upper surface adjacent to the holes, respectively, the holes each having a diameter greater than an outside diameter of the conductors,

iv. means for attaching the first plate in a generally fixed relationship to the distribution panel housing and detaching the first plate from the generally fixed relationship to the distribution panel housing;

(b) a right terminal jig including

i. a second plate having an upper surface,

ii. an array of number-coded holes extending through the second plate,

iii. a plurality of even-number indicia on the upper surface of the second plate adjacent to the holes therein, respectively, the holes of the second plate each having a diameter greater than an outside diameter of the conductors;

iv. means for attaching the second plate in a generally fixed relationship to the distribution panel housing and detaching the second plate from the generally fixed relationship to the distribution panel housing.

8. The pair of reusable wire routing tools of claim 7 wherein the holes in the plates of each of the left and right terminal jigs are arranged in first, second, and third rows of seven holes each.

9. The pair of reusable wire routing tools of claim 8 wherein in the plate of the left terminal jig, the number indicia include even numbers 1 through 41, arranged in right-to-left order of 1, 7, 13, 19, 25, 31, 37 for the first row, 3, 9, 15, 21, 27, 33, 39 for the second row, and 5, 11, 17, 23, 29, 35, and 41 for the third row, and wherein in the plate of the right terminal jig, the number indicia include odd numbers 2 through 42 arranged in the first, second, and third rows in left-to-right order of 2, 8, 14, 20, 26, 32, 38 for the first row, 4, 10, 16, 22, 28, 34, 40 for the second row, and 6, 12, 18, 24, 30, 36, 42 for the third row.

10. The pair of reusable wire routing tools of claim 9 wherein the attaching means of each of the left and right terminal jigs includes a clamp mechanism attached to an edge adjacent to the first row of that terminal jig, the clamp mechanism being adapted to engage a front flange of the distribution panel housing.

11. The pair of reusable wire routing tools of claim 10 wherein for both the left terminal jig and the right terminal jig, the first row is color-coded black, the second row is color-coded red, and the third row is color-coded blue.