Disposable syringe with automatic needle retraction

• US 5,000,736 A
• Filed: 03/22/1990
• Issued: 03/19/1991
• Est. Priority Date: 03/22/1990
• Status: Expired due to Fees

• Current Assignee: Harry L. Kaufhold Jr
• Original Assignee: Harry Kaufhold Jr
• Inventors: Kruckeberg, Gerald E., Kaufhold, Harry Jr., Jasso, Martin
• Primary Examiner(s): Yasko, John D.
• Application Number:
  US07/497,458
• Time in Patent Office: 362 Days
• Field of Search: 604/110, 604/195, 604/187, 604/192, 604/218, 604/210, 604/263, 604/198
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/3242 Needle retraction by vacuum
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A medicinal syringe including a tubular plunger from which air has been evacuated and a seal member releasably attached on the distal end of the plunger. Upon application of a predetermined longitudinal axial force to the seal member, the attachment between the seal member and the plunger will rupture, releasing the seal member for movement within the plunger. The seal member when released will be forced by the differential pressure between the vacuum and the ambient air into the interior of the tubular plunger. The plunger is slidably disposed in a tubular barrel. A needle is disposed in a hub releasably attached within the distal end of the barrel. Upon application of a predetermined longitudinal axial force to the hub, the attachment between the hub and the barrel will rupture, releasing the hub for movement within the barrel. The hub when released will be forced by the pressure differential, along with the distal plunger seal member, into the interior of the tubular plunger, carrying the needle with it. The attachment between the hub and barrel is adapted to rupture prior to that between the seal member and plunger. Once drawn into the tubular plunger, the needle and hub will remain there indefinitely, thus eliminating accidental puncturing by the needle of a person in the vicinity of the syringe.

Claims

1. A disposable syringe assembly, comprising:

a barrel having a proximal end and a distal end and an internal central bore;

a tubular plunger having a closed proximal end, said plunger being telescopingly insertable within the proximal end of said barrel and adapted for sliding reciprocating movement therewithin;

a needle hub sealingly mounted around the inner wall of said barrel, said needle hub having a releasable center portion adapted for movement within said barrel when released, the distal end of said barrel having an opening therein exposing the distal face of said releasable center portion of said needle hub to the atmosphere;

a needle retained in said releasable center portion of said needle hub and projecting out said opening in said distal end of said barrel prior to release of said center portion of said hub;

a barrier seal member sealingly mounted on the distal end of said plunger, said barrier seal member having a releasable center portion adapted for movement within said tubular plunger when released, said barrier seal member closing and sealing the distal end of said plunger prior to release of said releasable center portion of said barrier seal member, the interior of said tubular plunger being relatively evacuated;

said releasable center portions of said hub and said barrier seal member being engageable with one another and releasable upon application of a predetermined longitudinal axial force thereon, the distal face of said releasable center portion of said barrier seal member being exposed to the atmosphere when said releasable center portion of said hub has been released, said releasable center portions of said hub and said barrier seal member being forced when released into the relatively evacuated interior of said plunger by differential pressure between said evacuated interior and the atmosphere.

2. The disposable syringe assembly of claim 1, wherein said predetermined force is imparted by longitudinal distal movement of said plunger within said barrel.

3. The disposable syringe assembly of claim 1, wherein said needle hub includes an annular groove in one of its distal and proximal faces forming a thin-walled hub portion, said releasable center portion of said hub being circumscribed by said thinwalled hub portion.

4. The disposable syringe assembly of claim 1, wherein said barrier seal member includes an annular groove in one of its distal and proximal faces forming a thin-walled barrier seal member portion, said releasable center portion of said barrier seal member being circumscribed by said thin-walled barrier seal member portion.

5. The disposable syringe assembly of claim 3, wherein one of the proximal end of said needle hub and the distal end of said barrier seal member includes a locking recess therein, and the other of the proximal end of said needle hub and the distal end of said barrier seal member includes a locking hub shaped correlatively to said locking recess, said locking hub being lockingly received in said locking recess when said barrier seal member engages said needle hub.

6. The disposable syringe assembly of claim 3, wherein said needle hub includes a frustoconical recess in its proximal end face and the proximal end portion of said needle hub comprises a frustoconical-shaped exterior surface tapering distally, forming a thin-walled annular lip around the proximal end of said needle hub.

7. The disposable syringe assembly of claim 6, wherein the distal end of said releasable center portion of said needle hub comprises a frustoconical-shaped exterior surface tapering distally, and said barrel includes a correlatively shaped frustoconical surface around the distal end of said barrel adjacent to and spaced from said frustoconical-shaped surface on the distal end of said needle hub, prior to release of said releasable center portion of said needle hub.

8. A disposable syringe assembly, comprising:

a barrel having a proximal end and a tapering distal end and an internal central bore;

a tubular plunger having a closed proximal end, said plunger being telescopingly insertable within the proximal end of said barrel and adapted for sliding reciprocating movement therewithin;

a needle hub releasably and sealably mounted around the inner wall of said barrel, said needle hub having an annular shoulder around its distal end, said barrel having an annular groove around its inner periphery for releasably retaining said annular shoulder of said needle hub therewithin, said needle hub being adapted for movement within said barrel when said shoulder is released from said groove, the distal end of said barrel having an opening therein exposing the distal face of said needle hub to the atmosphere;

a needle retained in said needle hub and projecting out said opening in said distal end of said barrel prior to release of said needle hub from said barrel groove;

a barrier seal member sealingly mounted on the distal end of said plunger, said barrier seal member having a releasable center portion adapted for movement within said tubular plunger when released, said barrier seal member closing and sealing the distal end of said plunger prior to release of said releasable center portion of said barrier seal member, the interior of said tubular plunger being relatively evacuated;

said barrier seal member having a distally extending skirt portion engageable with the interior of the tapering distal end of said barrel, spreading the inner wall of said barrel at said groove, when said plunger is advanced distally within said barrel releasing said annular needle hub shoulder from said groove, said releasable center portion of said barrier seal member being releasable upon application of a predetermined longitudinal axial force thereon, the distal face of said releasable center portion of said barrier seal member being exposed to the atmosphere when said needle hub has been released, said needle hub and said releasable center of said barrier seal member being forced when released into the relatively evacuated interior of said plunger by differential pressure between said evacuated interior and the atmosphere.