Metallic sheath electrical cable

• US 5,001,303 A
• Filed: 05/26/1989
• Issued: 03/19/1991
• Est. Priority Date: 05/26/1989
• Status: Expired due to Term

• Current Assignee: Coleman Cable Incorporated (Southwire Company)
• Original Assignee: Coleman Cable Systems, Inc. (BorgWarner Incorporated)
• Inventors: Coleman, Allan, Kowalski, Wayne J.
• Primary Examiner(s): NIMMO, MORRIS
• Application Number:
  US07/358,575
• Time in Patent Office: 662 Days
• Field of Search: 174/102 R, 174/102 SP, 174/102 D
• US Class Current: 174/102.00R
• CPC Class Codes: G02B 6/4435 Corrugated mantle
• CPC Class Codes: H01B 7/08 Flat or ribbon cables
• CPC Class Codes: H01B 7/20 Metal tubes, e.g. lead sheaths

Abstract

An electrical cable having a tubular metallic sheath carrying insulated electrical conductors and which, in various embodiments, has a substantially rectangular transverse cross-sectional configuration defined by pairs of parallel sidewalls which enable selective bending of the cable generally about the major and minor axes of the sheath. The parallel sidewalls may have substantially transverse or angular inclined corrugations formed along their lengths to facilitate bending of the cable in relatively small radius bends about the major and minor axes of the sheath.

Claims

1. An electrical cable comprising an elongated tubular metallic sheath of generally rectangular transverse cross-sectional configuration having a greater major axis dimension than minor axis dimension, and at least one insulated electrical conductor extending longitudinally within said sheath, said sheath being defined by first and second pairs of substantially parallel, continuous and mutually perpendicular sidewalls connected along longitudinal marginal edges so as to form an uninterrupted closed internal passage to receive said electrical conductor, said sheath being of uniform wall thickness about its full periphery, and said sidewalls being corrugated along their longitudinal lengths to enable selective bending of the cable about said major and minor axes.

2. An electrical cable as defined in claim 1 wherein said first and second pairs of mutually perpendicular substantially parallel sidewalls have respective widths substantially equal to said major and minor axis dimensions of the sheath.

3. An electrical cable as defined in claim 2 wherein said sidewalls have integrally connected longitudinal marginal edges.

4. An electrical cable as defined in claim 1 wherein the corrugations formed along the longitudinal lengths of each of said sidewalls are disposed substantially transverse to the longitudinal axis of the corresponding sidewall.

5. An electrical cable as defined in claim 4 wherein the corrugations in adjacent mutually perpendicular sidewalls are staggered relative to each other.

6. An electrical cable as defined in claim 4 wherein the corrugations in adjacent mutually perpendicular sidewalls intersect each other at the longitudinal edges of said sidewalls.

7. An electrical cable as defined in claim 1 wherein the corrugations formed in said sidewalls are angularly inclined relative to a plane transverse to the longitudinal axis of the sheath.

8. An electrical cable as defined in claim 7 wherein each of said corrugations defines an inclined angle of inclination of approximately 15°

with a plane transverse to the longitudinal axis of said sheath.

10. An electrical cable as defined in claim 1 wherein said sheath carries at least two insulated electrical conductors having substantially coplanar longitudinal axes.

11. An electrical cable as defined in claim 10 including a grounding conductor extending longitudinally within said sheath parallel to said insulated electrical conductors.

12. An electrical cable as defined in claim 10 including means formed about said electrical conductors so as to maintain them in said parallel relation.

13. An electrical cable as defined in claim 2 wherein said sidewalls have transverse corrugations formed in equal spaced relation along their longitudinal lengths.

14. An electrical cable as defined in claim 1 wherein said corrugations are formed to establish approximately 4.5-5 corrugations per inch along the longitudinal length of said corrugated sidewalls.

15. An electrical cable as defined in claim 1 wherein each of said corrugations has a corrugation depth equal to between approximately 50% and 85% of the wall thickness of the metallic sheath.

16. An electrical cable as defined in claim 1 wherein said first and second pairs of parallel sidewalls are interconnected along their longitudinal marginal edges by curved corner walls.

22. An electrical cable as defined in claim 1 wherein said sheath is made of a material enabling electrical grounding through the sheath.

23. An electrical cable as defined in claim 22 wherein said sheath is made of aluminum.

24. An electrical cable as defined in claim 1 wherein said sheath is made from a strip of metal having substantially parallel longitudinal marginal edges and formed into a generally rectangular tubular sheath with said longitudinal marginal edges in abutting relation and secured together to form a closed liquid impervious sheath having uniform wall thickness about its full periphery.

9. An electrical cable comprising an elongated tubular metallic sheath of generally rectangular transverse cross-sectional configuration having a greater major axis dimension than minor axis dimension, at least one insulated electrical conductor extending longitudinally within said sheath, said sheath being defined by first and second pairs of substantially parallel, continuous and mutually perpendicular sidewalls connected along longitudinal marginal edges so as to form an uninterrupted closed internal passage to receive said electrical conductor, said sheath being of uniform wall thickness about its full periphery, said sidewalls corresponding to the minor axis dimension of said sheath having parallel transverse corrugations formed along their longitudinal lengths, said sidewalls corresponding to said major axis dimension being substantially flat and devoid of corrugations.

17. An electrical cable comprising an elongated tubular seamless metallic sheath of substantially rectangular transverse cross-sectional configuration, said sheath being defined by first and second pairs of substantially parallel mutually perpendicular sidewalls having transverse widths generally approximating the transverse cross-sectional axis dimensions of the sheath, said first and second pairs of sidewalls being of uniform thickness and connected along longitudinal marginal edges so as to form an uninterrupted closed passage within said sheath, and at least two insulated electrical conductors extending longitudinally within said sheath passage such that their longitudinal axes are generally coplanar and parallel to the longitudinal axis of said sheath, said sidewalls being corrugated along their longitudinal lengths to enable bending generally about the transverse axes of said sheath.

18. An electrical cable as defined in claim 17 wherein said sidewalls have parallel corrugations formed along their longitudinal lengths.

19. An electrical cable as defined in claim 17 wherein said corrugations lie in planes transverse to the longitudinal axis of the sheath.

20. An electrical cable as defined in claim 17 wherein said corrugations are angularly inclined relative a plane transverse to the sheath.

21. An electrical cable as defined in claim 17 wherein said sheath has at least one helical corrugation formed in said sidewalls.

25. An electrical cable comprising an elongated tubular metallic sheath of generally rectangular transverse cross-sectional configuration, and at least one insulated electrical conductor extending longitudinally within said sheath, said sheath being defined by first and second pairs of substantially parallel, mutually perpendicular sidewalls formed from a metallic helically wound strip so as to form a closed internal passage to receive said electrical conductor, said sidewalls being corrugated along their longitudinal lengths to enable bending of the cable about the transverse axes of the sheath.

26. An electrical cable as defined in claim 25 wherein said helically wound strip has longitudinal marginal edges formed to effect overlapping of juxtaposed edges of the helically wound strip.

27. An electrical cable as defined in claim 26 wherein said longitudinal marginal edges are formed into generally sine wave transverse profile configuration so as to effect nested overlapping relation of juxtaposed edges of the helically wound strip.