Leak detection system with background compensation

• US 5,001,346 A
• Filed: 02/26/1990
• Issued: 03/19/1991
• Est. Priority Date: 02/26/1990
• Status: Expired due to Term

• Current Assignee: Rockwell International Corporation
• Original Assignee: Rockwell International Corporation
• Inventors: Barkhoudarian, Sarkis
• Primary Examiner(s): Howell, Janice A.
• Assistant Examiner(s): Dunn, Drew A.
• Application Number:
  US07/484,943
• Time in Patent Office: 386 Days
• Field of Search: 250/330, 250/338.5, 250/339
• US Class Current: 250/330
• CPC Class Codes: G01M 3/38 by using light G01M3/02 takes precedence
• CPC Class Codes: G01N 2021/177 Detector of the video camera type
• CPC Class Codes: G01N 21/314 with comparison of measurements at specific and non-specific wavelengths dual wavelength spectrometry G01J3/427
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis

Abstract

An improved leak detection system (10) of the differential absorption type is provided for identifying gas leaks in a test object (12), wherein the improved system (10) provides enhanced resolution and accuracy by compensating for the effects of background gases and the like along the image path. The system utilizes a video camera (18) to generate images of the test object (12) which has been pressurized with a selected gas (14) having strong absorption properties with respect to an illuminating light source (16) of a selected wavelength. Since the absorption bandwidth of the test gas (14) varies with temperature, the gas is preconditioned as by heating such that the temperature of gas leaking to the exterior of the test object (12) will vary with proximity to the test object. The camera (18) observes the pressurized test object in sequence through filters (30, 32) of narrow and broad bandwidth to generate a pair of images which can be electronically compared to isolate upon the test gas (14) located substantially at a specific leakage site or sites on the test object.

Claims

1. A leak detection system for identifying gas leakage from a test object, said system comprising:

means for charging the test object with a test gas having relatively high absorption characteristics with respect to light of a selected wavelength, said test gas being temperature conditioned to a temperature level significantly different than ambient;

means for illuminating the charged test object with light having a wavelength corresponding generally with the selected wavelength;

a pair of filters adapted to permit passage of light corresponding generally with said selected wavelength, said filters having relatively narrow and relatively broad bandwidths, respectively, and thereby defining a narrow band filter and a broad band filter;

camera means for imaging the charged test object respectively through said narrow band filter and said broad band filter, and for respectively generating a narrow band image and a broad band image; and

image processor means for comparing said narrow band image and said broad band image to identify gas leakage from the test object.

2. The leak detection system of claim 1 wherein said image processor means includes means for substracting one of said narrow and broad band images from the other.

3. The leak detection system of claim 1 wherein said illuminating means comprises a laser light source tuned to said selected wavelength.

5. The leak detection system of claim 1 wherein the test gas is precooled to a temperature level below ambient.

6. The leak detection system of claim 1 wherein one of said filters has a bandwidth corresponding generally with the spectral absorption bandwidth of the test gas at ambient temperature, and the other of said filters has a bandwidth corresponding generally with the spectral absorption bandwidth of the test gas at the conditioned temperature level.

4. The leak detection system of claim wherein the test gas is preheated to a temperature level above ambient.

7. A leak detection system for identifying gas leakage from a test object, said system comprising:

means for charging the test object with a test gas having relatively high absorption characteristics with respect to light of a selected wavelength, said test gas being temperature conditioned to a temperature level significantly different than ambient;

said test gas having a spectral absorption bandwidth which varies as a function of temperature, and wherein test gas leaking from the test object has a temperature level generally corresponding with the conditioned temperature level at a location substantially at the test object, and a temperature level which approaches ambient as a function of increasing distance from the test object;

means for illuminating the charged test object with light having a wavelength corresponding generally with the selected wavelength;

a first filter having a spectral bandwidth corresponding generally with the absorption bandwidth of the test gas located substantially at the test object;

a second filter having a spectral bandwidth corresponding generally with the absorption bandwidth of the test gas at ambient temperature;

camera means for respectively imaging the charged test object through said first and second filters for respectively generating a pair or images; and

image processor means for comparing said images to identify gas leakage from the test object.

8. The leak detection system of claim 7 wherein said image processor means include means for subtracting one of said images from the other.

9. The leak detection system of claim 7 wherein said image processor means comprises a computer.

10. A method of identifying gas leakage from a test object, said method comprising the steps of:

charging the test object with a test gas having relatively high absorption characteristics with respect to light of a selected wavelength, said test gas being temperature conditioned to a temperature level significantly different than ambient;

illuminating the charged test object with light having a wavelength corresponding generally with the selected wavelength;

generating a pair of images of the charged test object by imaging the test object respectively through a pair of filters adapted to permit passage of light corresponding generally with the selected wavelength and having relatively narrow and relatively broad bandwidths such that the pair of images respectively define a narrow band image and a broad band image; and

comparing said narrow band image and said broad band image to identify gas leakage from the test object.

11. The method of claim 10 wherein said comparing step comprises subtracting the images one from the other.

12. The method of claim 10 wherein the charging step includes preheating the test gas to a temperature level above ambient.

13. The method of claim 10 wherein the charging step includes precooling the test gas to a temperature level below ambient.