Vehicle weighing in motion apparatus and method

• US 5,002,141 A
• Filed: 12/08/1989
• Issued: 03/26/1991
• Est. Priority Date: 12/08/1989
• Status: Expired due to Fees

• Current Assignee: Toledo Scale Corp. (Mettler-Toledo LLC)
• Original Assignee: Toledo Scale Corp. (Mettler-Toledo LLC)
• Inventors: Loshbough, Richard C., Hall, Donivan L.
• Primary Examiner(s): MILLER JR, GEORGE
• Application Number:
  US07/447,795
• Time in Patent Office: 473 Days
• Field of Search: 177/134, 177/135, 177/185, 177/25.14, 177/163, 177/210 FP, 73/16
• US Class Current: 177/210.0FP
• CPC Class Codes: G01G 19/035 using electrical weight-sensitive devices

Abstract

A weighing in motion (WIM) apparatus and method in which scale platforms are provided exhibiting a high rigidity selected to achieve a relatively high natural frequency response characteristic. These platforms are combined with instrumentation wherein load cell derived signal outputs are digitized at a conversion or sampling rate effective to permit an identification of amplitude data correlative to vehicle weight. In particular, the sampling rate is selected so as to isolate and detect peak amplitude output of the system which is directly correlatable to truck weight. The invention derives from a recognition that, during the dynamics of movement of a vehicle such as a truck over the rigid scale platform structures, there occurs a decoupling of the mass of the truck from the scale permitting its response to the weight of the truck without significant loss of natural frequency bandwidth. Through the use of a high speed processor such as a digital signal processor (DSP) essentially real time weight evaluations can be carried out.

Claims

1. A method for determining the weight of a vehicle while in motion along a given path, such vehicle being movably supported by wheels in contact with a surface, comprising the steps of:

providing a scale having a weighing platform at said surface exhibiting a select minimum natural resonant frequency and positioned to receive a said wheel in weighing relationship during said vehicle motion;

providing instrumentation operatively associated with said scale having output signals of amplitude variable in response to the imposition of force upon said weighing platform;

calibrating said scale by statically applying known weight to said weighing platform and correlating corresponding said output signals thereto to derive a calibrating datum;

acquiring said output signals in response to the movement of a said vehicle wheel over said weighing platform;

determining a weight equivalent value as a predetermined characteristic of said acquired output signals which is substantially independent of the velocity of said vehicle over said scale;

deriving the said weight of said vehicle by correlating said weight equivalent value with said calibrating datum; and

outputting said weight value to a readout.

2. The method of claim 1 in which a substantially peak amplitude value of said output signals is derived as said weight equivalent value.

3. The method of claim 1 in which said scale weighing platform is selected having a said natural resonant frequency greater than about 70 Hz.

4. The method of claim 1 in which said instrumentation is provided having a digital converter stage deriving said output signals as digital signals at a sampling rate effective to identify said weight equivalent value.

5. The method of claim 4 in which said sampling rate is at least twice said natural resonant frequency.

6. The method of claim 1 in which said instrumentation is provided having a filter stage removing frequencies of said output signals above about 90% of said natural resonant frequency.

7. Apparatus for determining the weight of a vehicle moving along a given path, such vehicle being movably supported by wheels in contact with a surface, comprising:

a scale having a weighing platform locatable at said surface and along said path in an orientation for receiving a said wheel in weighing relationship, said platform being configured to exhibit a minimum natural frequency effective to transmit substantially all dynamic force imposed thereon by said vehicle through said wheel;

instrumentation operatively associated with said scale weighing platform and having output signals of amplitude variable in response to said dynamic force phenomena; and

control means including memory for retaining a calibrating datum acquired in response to the static application of a known calibrating weight to said weighing platform, responsive to said output signals representing the presence of said wheel in movement, upon said platform for deriving the weight equivalent value of said dynamic force substantially independent of the velocity of said vehicle, and for deriving the value of said vehicle weight as a correlation of said calibrating datum with said derived weight equivalent value.

8. The apparatus of claim 7 in which said scale platform natural frequency when unloaded is selected as greater than about 70 Hz.

9. The apparatus of claim 7 in which said control means is responsive to a substantially peak amplitude value of said output signals for deriving said weight equivalent value of said dynamic force.

10. The apparatus of claim 7 in which said control means includes a converter stage responsive to said output signals for effecting the conversion thereof to digital signals at a sampling rate selected having a frequency effective for deriving said weight equivalent value.

11. The apparatus of claim 10 in which said sampling rate is at least twice said platform natural frequency.

12. The apparatus of claim 7 which said control means includes filter means responsive to said output signals for blocking components of said output signals having frequencies corresponding with said platform natural frequency.

13. The apparatus of claim 7 in which:

said instrumentation is configured for providing said output signals as load cell derived and in analog form;

said control means includes;

a first analog filter stage responsive to said output signals for blocking components thereof having frequencies corresponding with said platform natural frequency to provide filtered analog signals,

a converter responsive to said filtered analog signals for effecting the conversion thereof to digital signals at a sampling rate selected having a frequency effective to permit identification of said weight equivalent value, and

a digital signal processor responsive to said digital signals and said memory retained calibrating datum for deriving said weight equivalent value of said dynamic force and effecting the application of said calibrating datum to derive the value of said vehicle weight.

28. The apparatus of claim 13 in which said control means includes a digital low pass filter for limiting candidate digital signals to filtered values representing weight data.

29. The apparatus of claim 28 in which said control means derives said weight equivalent value as the peak of said filtered values.

30. The apparatus of claim 28 in which said digital low pass filter is a low pass filter excluding said candidate digital signals above about 90% of said scale natural frequency.

14. A method for determining the weight of a vehicle while in motion, said vehicle being supported by pneumatic wheels for movement upon a surface along a given path, comprising the steps of:

providing a scale having a weighing platform at said surface, exhibiting a select minimum natural frequency and positioned to receive a said wheel in weighing relationship during said vehicle motion;

providing instrumentation operatively associated with said scale having output signals variable in response to the imposition of a force to be weighed upon said weighing platform;

acquiring said output signals corresponding to the movement of said wheel upon said weighing platform;

converting said output signals to digital values at a sampling rate selected as effective to derive a select digital value correlative of the weight imposed by said wheel upon said weighing platform substantially independent of the velocity of said vehicle motion;

acquiring said select digital value; and

converting said select digital value to a weight value by application of a calibrating factor thereto.

15. The method of claim 14 in which said conversion sampling rate is selected as at least twice said natural frequency.

16. The method of claim 14 in which said conversion sampling rate is selected as about at least 3000 conversions per second.

17. The method of claim 14 in which said select digital value acquired represents substantially a peak amplitude of said output signals.

18. The method of claim 14 in which said scale is provided having a said natural frequency selected as greater than about 70 Hz.

19. A method for determining the weight of a vehicle while in motion along a given path, such vehicle being movably supported by wheels in contact with a surface, comprising the steps of:

providing a scale having a weighing platform at said surface exhibiting a natural resonant frequency greater than about 70 Hz, and positioned to receive a said wheel in said weighing relationship during said vehicle motion;

providing instrumentation operatively associated with said scale having output signals of amplitude variable in response to the imposition of force upon said weighing platform;

calibrating said scale by applying known weight to said weighing platform and correlating corresponding said output signals thereto to derive a calibrating datum;

acquiring said output signals in response to the movement of a said vehicle wheel over said weighing platform;

determining a weight equivalent value from said acquired output signals;

deriving the said weight of said vehicle by correlating said weight equivalent value with said calibrating datum; and

outputting said weight value to a readout.

20. A method for determining the weight of a vehicle while in motion along a given path, such vehicle being movably supported by wheels in contact with a surface, comprising the steps of:

providing a scale having a weighing platform at said surface exhibiting a select minimum natural resonant frequency and positioned to receive a said wheel in weighing relationship during said vehicle motion;

providing instrumentation operatively associated with said scale having a digital converter stage deriving output signals of amplitude variable in response to the imposition of force upon said weighing platform at a sampling rate of at least twice said natural resonant frequency;

calibrating said scale by applying known weight to said weighing platform and correlating corresponding said output signals thereto to derive a calibrating datum;

acquiring said output signals in response to the movement of a said vehicle wheel over said weighing platform;

determining a weight equivalent value from said acquired output signals;

deriving the said weight of said vehicle by correlating said weight equivalent value with said calibrating datum; and

outputting said weight value to a readout.

21. The method of claim 20 in which said sampling rate is selected as about 3,000 sample updates per second.

22. A method for determining the weight of a vehicle while in motion along a given path, such vehicle being movably supported by wheels in contact with a surface, comprising the steps of:

providing a scale having a weighing platform at said surface exhibiting a select minimum natural resonant frequency and positioned to receive a said wheel in weighing relationship during said vehicle motion;

providing instrumentation operatively associated with said scale having output signals of amplitude variable in response to the imposition of force upon said weighing platform and having a filter stage removing frequencies of said output signals above about 90% of said natural resonant frequency;

calibrating said scale by applying known weight to said weighing platform and correlating corresponding said output signals thereto to derive a calibrating datum;

acquiring said output signals in response to the movement of a said vehicle wheel over said weighing platform;

determining a weight equivalent value from said acquired output signals;

deriving the said weight of said vehicle by correlating said weight equivalent value with said calibrating datum; and

outputting said weight value to a readout.

23. Apparatus for determining the weight of a vehicle moving along a given path such vehicle being movably supported by wheels in contact with a surface, comprising:

a scale having a weighing platform locatable at said surface and along said path in an orientation for receiving a said wheel in weighing relationship, said platform being configured to exhibit a natural frequency effective to transmit substantially all dynamic force imposed thereon by said vehicle through said wheel, said natural frequency being greater than about 70 Hz when said scale is unloaded;

instrumentation operatively associated with said scale weighing platform and having output signals of amplitude variable in response to said dynamic force phenomena; and

control means including memory means for retaining a calibrating datum acquired in response to the application of a known calibrating weight to said weighing platform, responsive to said output signals representing the presence of said wheel upon said platform for deriving the weight equivalent value of said dynamic force, and for deriving the value of said vehicle weight as a correlation of said calibrating datum with said derived weight equivalent value.

24. Apparatus for determining the weight of a vehicle moving along a given path such vehicle being movably supported by wheels in contact with a surface, comprising:

a scale having a weighing platform locatable at said surface and along said path in an orientation for receiving said wheel in weighing relationship, said platform being configured to exhibit a minimum natural frequency effective to transmit substantially all dynamic force imposed thereon by said vehicle through said wheel;

instrumentation operatively associated with said scale weighing platform and having output signals of amplitude variable in response to said dynamic force phenomena; and

control means including memory for retaining a calibrating datum acquired in response to the application of a known calibrating weight to said weighing platform, having a converter stage responsive to said output signals representing the presence of said wheel upon said platform for effecting the conversion thereof to digital signals at a sampling rate of at least twice said platform natural frequency for deriving the weight equivalent value of said dynamic force, and for deriving the value of said vehicle weight as a correlation of said calibrating datum with said derived weight equivalent value.

25. The apparatus of claim 24 in which said sampling rate is about 3000 Hz.

26. Apparatus for determining the weight of a vehicle moving along a given path such vehicle being movably supported by wheels in contact with a surface, comprising:

a scale having a weighing platform locatable at said surface and along said path in an orientation for receiving a said wheel in weighing relationship, said platform being configured to exhibit a minimum natural frequency effective to transmit substantially all dynamic force imposed thereon by said vehicle through said wheel;

instrumentation operatively associated with said scale weighing platform and having output signals of amplitude variable in response to said dynamic force phenomena; and

control means including memory for retaining a calibrating datum acquired in response to the application of a known calibrating weight to said weighing platform, and filter means for blocking components of said output signals having frequencies corresponding with said platform natural frequency, responsive to said filtered output signals representing the presence of said wheel upon said platform for deriving the weight equivalent value of said dynamic force, and for deriving the value of said vehicle weight as a correlation of said calibrating datum with said derived weight equivalent value.

27. Apparatus for determining the weight of a vehicle moving along a given path such vehicle being movably supported by wheels in contact with a surface, comprising:

a scale having a weighing platform locatable at said surface and along said path in an orientation for receiving a said wheel in weighing relationship, said platform being configured to exhibit a minimum natural frequency effective to transmit substantially all dynamic force imposed thereon by said vehicle through said wheel;

instrumentation operatively associated with said scale weighing platform and having load cell derived output signals in analog form and of amplitude variable in response to said dynamic force phenomena; and

control means including;

memory for retaining a calibrating datum acquired in response to the application of a known calibrating weight to said weighing platform,

a first analog filter stage responsive to said output signals for blocking components thereof having frequencies corresponding with said platform natural frequency to provide filtered analog signals,

a converter responsive to said filtered analog signals for effecting the conversion thereof to digital signals at a sampling rate selected having a frequency effective to permit identification of a weight equivalent value of said dynamic force, and

a digital signal processor responsive to said digital signals and said memory retained calibrating datum for deriving said weight equivalent value of said dynamic force and deriving the value of said vehicle weight as a correlation of said calibrating datum with said derived weight equivalent value.

31. A method for determining the weight of a vehicle while in motion, said vehicle being supported by pneumatic wheels for movement upon a surface along a given path, comprising the steps of:

providing a scale having a weighing platform at said surface, exhibiting a select minimum natural frequency and positioned to receive a said wheel in weighing relationship during said vehicle motion;

providing instrumentation operatively associated with said scale having output signals variable in response to the imposition of a force to be weighed upon said weighing platform;

acquiring said output signals corresponding to the movement of said wheel upon said weighing platform;

converting said output signals to digital values at a sampling rate selected as at least twice said natural frequency to derive a select digital value correlative of the weight imposed by said wheel upon said weighing platform;

acquiring said select digital value; and

converting said select digital value to a weight value by application of calibrating factor thereto.

32. A method for determining the weight of a vehicle while in motion, said vehicle being supported by pneumatic wheels for movement upon a surface along a given path, comprising the steps of:

providing a scale having a weighing platform at said surface, exhibiting a natural frequency selected as greater than about 70 Hz and positioned to receive a said wheel in weighing relationship during said vehicle motion;

providing instrumentation operatively associated with said scale having output signals variable in response to the imposition of a force to be weighed upon said weighing platform;

acquiring said output signals corresponding to the movement of said wheel upon said weighing platform;

acquiring said select digital value; and

converting said select digital value to a weight value by application of a calibrating factor thereto.