Ladder structure

• US 5,002,153 A
• Filed: 07/30/1990
• Issued: 03/26/1991
• Est. Priority Date: 07/30/1990
• Status: Expired due to Fees

• Current Assignee: Haison Yuen
• Original Assignee: Haison Yuen
• Inventors: Yuen, Haison
• Primary Examiner(s): CHOTKOWSKI, KAREN
• Application Number:
  US07/559,086
• Time in Patent Office: 239 Days
• Field of Search: 182/228, 182/220, 403/348, 403/263
• US Class Current: 182/228.3
• CPC Class Codes: E06C 7/08 Special construction of longitudinal members, or rungs or other treads
• CPC Class Codes: F16B 2200/10 Details of socket shapes
• CPC Class Codes: Y10T 403/7005 Lugged member, rotary engagement

Abstract

An improved ladder structure comprising a pair of stiles, a plurality of rungs, and a plurality of brackets. Wherein, each bracket consisting of two parallel arms, with a securing hole formed on each parallel arm, and a connecting surface running between the parallel arms, with a rivet hole formed thereon. Each rung has a pair of insertion recesses formed on either end, each recess being diametrically opposed with the other. At a predetermined distance inwards form each insertion recess is formed an insertion slot. Both the insertion recesses and insertion slots pass through one of a pair of through-holes formed internally on opposing arcuate surfaces of a rung, extending from one end to the other. Whereby, on either end of a rung, a pair of opposing brackets are inserted into corresponding insertion slots and insertion recesses, and subsequently secured in place by insertion of dowel pins into the through-holes. Each stile has a C-shaped cross-section with an opening running along its length, interrupted by semi-circular arcs defining entrances for corresponding rungs. An end of a rung is positioned within a stile so as to abut the arcuate surfaces of the rung against the arcuate edges of the stile entrances and align the rivet holes of the pair of opposing brackets with a corresponding pair of side holes formed on either side of the opening. Whereupon, a pair of pull-mandrel rivets secure the brackets to the stile.

Claims

1. An improved ladder structure comprising at least one pair of elongate stiles with a plurality of rungs extending between and connected on either end with said stiles:

said rungs provide two substantially flat and opposing faces, adjoined on either side by a pair of arcuate faces;

said elongate stiles are hollow, each traversed along its length by an opening, interrupted at pre-determined intervals by a plurality of entrances defined by semi-circular arcs along the edges of said opening, the radius of said semi-circular arcs being substantially equal with the radius of curvature of said arcuate faces of said rungs, whereupon said rungs can be inserted into said stiles through said entrances and upon rotation through a suitable angle, said arcuate faces of said rung will rest against the edges of said semi-circular arcs of said entrances;

each said rung having a pair of support elements, one said support element disposed on each end of said rung, rigidly secured to said rung with a first attachment means;

said support elements, rigidly secured to said rung, are attached to a respective said stile with a second attachment means.

2. An improved ladder structure as claimed in claim (1) wherein:

an axial protrusion, extending along the length of said rung, is formed on the center of the inner surface of each said arcuate face of said rung with a through-hole extending through the length of said axial protrusion;

each said arcuate face of said rung has a pair of recesses formed in proximity to either terminal end of said rung, passing through said axial protrusion and said through-hole;

each said support elements consist of a pair of brackets, each said bracket having a pair of parallel arms, with a securing hole formed on each said parallel arm;

said first attachment means, securing said pair of brackets to said rung, comprises a pair of dowel pins;

whereby, said pair of parallel arms of each said bracket can be inserted into a respective said pair of recesses, with said securing holes of said parallel arms aligned with said through-holes of said axial protrusions, each said bracket being disposed on the same end of said rung and on opposing said arcuate faces,

said brackets can then be rigidly secured to said rung by insertion of said pair of dowel pins through the respective said through-holes of opposing said arcuate faces.

3. An improved ladder structure as claimed in claim (2) wherein:

each said bracket has an attachment hole formed on a surface connecting said parallel arms of said bracket;

a plurality of pairs of side holes are formed on each side stile, one said side hole on each respective side of said opening, in proximity to said entrances, for each corresponding said rung;

said second attachment means, securing said brackets of said rung to said stile, consists of a pair of rivets;

whereby, pairs of said attachment holes on respective pairs of said brackets, disposed on either end of each said rung, can be aligned with a corresponding pairs of said side holes, and secured in place by means of pairs of said rivets, each rivet being inserted through a respective side hole of said pair of side holes, and passing through an aligned said attachment hole of one said bracket, is deformed to secure the rung and brackets assembly onto said stile.

4. An improved ladder structure as in claim (3) wherein said stile is manufactured from fiber reinforced plastic material.