Coaxial cable connector

• US 5,002,503 A
• Filed: 09/08/1989
• Issued: 03/26/1991
• Est. Priority Date: 09/08/1989
• Status: Expired due to Fees

• Current Assignee: Viacom International Incorporated Cable Division, Yumen Incorporated
• Original Assignee: Viacom International Incorporated Cable Division, Yumen Incorporated
• Inventors: Chu, Shih-Chin, Campbell, George T.
• Primary Examiner(s): PIRLOT, DAVID
• Application Number:
  US07/405,375
• Time in Patent Office: 564 Days
• Field of Search: 439/578-585, 439/675, 439/98, 439/99, 439/607, 439/609, 439/610
• US Class Current: 439/578
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 9/053 using contact members penetrating insulation

Abstract

A coaxial cable connector using the interference fit of a metallic sleeve forced into an open end of an annular space of a metallic coaxial cable connector end piece to provide the holding force required to maintain a tight mechanical connection between the coaxial cable and the coaxial cable connector thereby providing a good electrical contact between the coaxial cable shielding conductor and the coaxial cable connector, to provide good electromagnetic shielding performance for a central conductor from outside interference.

Claims

1. A coaxial cable connector which prior to assembly is two metallic pieces,

an end piece having a central axis and an interference portion located on an interior surface of said end piece, wherein said interference portion extends parallel to said central axis for a first predetermined distance, said end piece further including a hollow post located about said central axis of said end piece, and

a sleeve having a central axis and a circular bore centered about said central axis of said sleeve, wherein said circular bore is sized to surround an outside covering of a coaxial cable to be engaged with said connector, said sleeve further including an interference portion on an external surface of said sleeve, wherein said interference portion extends parallel to said central axis of said sleeve for a second predetermined distance, and wherein said interference portion of said sleeve is dimensioned such that it fits within said end piece in an interference fit relationship with said interference portion of said end piece,

whereby after assembly said end piece and sleeve form a one piece metal unit as a result of direct contact and an interference fit between said interference portion of said end piece and said interference portion of said sleeve and as a result of the mated relationship in which said post is inserted into said coaxial cable, the resulting interaction between said sleeve and said post on said coaxial cable provides a circumferential clamping action on said coaxial cable, clamping said coaxial cable to said connector.

2. A coaxial cable connector as in claim 1, wherein said post includes at least one barb at the end of said post such that when said post is inserted into said cable and said interference portion of said end piece is interference fit with said interference portion of said sleeve, said sleeve causes a portion of said cable to be compressed between said barb on said post and said sleeve when assembled.

3. A coaxial cable connector as in claim 1 where the metal used for one of said two metallic pieces is brass.

4. A coaxial cable connector as in claim 3 where the metal used for one of said two metallic pieces is brass plated with tin.

5. A coaxial cable connector as in claim 3 where the metal used for one of said two metallic pieces is brass plated with silver.

6. A coaxial cable connector as in claim 3 where the metal used for one of said two metallic pieces is brass plated with cadmium.

7. A coaxial cable connector as in claim 3 where the metal used for one of said two metallic pieces is brass plated with nickel.

8. A coaxial cable connector comprising:

a hollow cylindrical post having a first end and a second end, said post having a flange on said first end and a barb located intermediate said first end and said second end;

a nut having a reduced opening on one end coaxial with the body of said nut, said opening having a diameter smaller than the diameter of said flange on said post, said nut positioned on the flange end of said post;

a cylindrical collar having a central axis and a first end supported on said post adjacent to the flange end of said post for retaining said nut on said post, said collar having a skirt portion extending coaxially toward said second end of said post, said skirt portion including an interference portion located on an interior surface of said skirt, wherein said interference portion extends parallel to said central axis for a first predetermined distance; and

a cylindrical sleeve having a first end for insertion between the skirt portion of said collar and the exterior of said post, said sleeve having an interference portion on an external surface of said first end of said sleeve, wherein said interference portion extends parallel to the longitudinal axis of said sleeve for a second predetermined distance, and wherein said interference portion of said sleeve is dimensioned such that it fits within said skirt portion of said collar in an interference fit relationship with said interference portion of said skirt;

the inside diameter of said skirt portion, the outside diameter of said first end of said sleeve and thickness of said first end of said sleeve being selected such that when said second end of said post is inserted into a coaxial cable having an outside conductor positioned over the inside insulator of said coaxial cable with said second end of said post positioned between said outside conductor and said inside insulator and said interference portion of said sleeve is in contact with and press fit within said interference portion of said skirt, as a result of the interaction of said post, said collar, and said sleeve after said press fit said sleeve exerts forces on the outside insulator of said coaxial cable and said outside conductor forcing said outside conductor into an intimate contact with said collar and said post.

9. A coaxial cable connector as in claim 8, wherein said post is constructed of brass coated with tin, silver, nickel, cadmium, or any combination thereof.

10. A coaxial cable connector as in claim 8, wherein said nut is constructed of brass coated with tin, silver, nickel, cadmium, or any combination thereof.

11. A coaxial cable connector as in claim 8, wherein said sleeve is constructed of brass coated with tin, silver, nickel, cadmium, or any combination thereof.

12. A coaxial cable connector according to claim 8, wherein said sleeve and said collar are both constructed of brass.

13. A coaxial cable connector according to claim 8, wherein said sleeve and said collar are both plated with tin or cadmium.

14. A coaxial cable connector according to claim 8, wherein the end of said skirt portion terminates at a position intermediate said second end of said post and said flange end of said post.

15. A coaxial cable connector according to claim 14, where the end of said skirt portion terminates at a position intermediate said barb on said post and said flange end of said post.

16. A coaxial cable connector which prior to assembly is two metallic portions,

an integral end subassembly having a central axis, said subassembly including an annular skirt portion surrounding and centered about said central axis, said skirt portion having an interference portion with an inside diameter X with said interference portion extending parallel to said central axis of said skirt for a first predetermined distance, said integral end subassembly further including a hollow post located about said central axis of said integral end subassembly, and

a sleeve having a central axis and a cylindrical end portion centered about said central axis, said end portion of said sleeve having an interference portion with an outside diameter Y with said interference portion of said sleeve extending parallel to said central axis of said sleeve for a second predetermined distance, wherein Y≧

X, said sleeve being adapted for insertion within said skirt portion such that after assembly said integral end subassembly and said sleeve form a single metal assembly as a result of direct contact and an interference fit between said interference portion of said annular skirt portion and said interference portion of said sleeve, and as a result of the mated relationship in which said post is inserted into said coaxial cable the resulting interaction between said post and said sleeve on said coaxial cable provides a circumferential clamping action on a coaxial cable engaged with said integral end subassembly and positioned within said sleeve to clamp said cable between said end subassembly and said sleeve.

17. A coaxial cable connector as in claim 16, wherein said post includes at least one barb at the end of said post such that when said post is inserted into said cable and said interference portion of said end piece is interference fit with said interference portion of said sleeve, said barb assists the clamping of the cable between said end subassembly and said sleeve when assembled.

18. A coaxial cable connector as in claim 16 where the metal used for one of said two metallic portions is brass.

19. A coaxial cable connector as in claim 18 where the metal used for one of said two metallic portions is brass plated with tin.

20. A coaxial cable connector as in claim 18 where the metal used for one of said two metallic portions is brass plated with silver.

21. A coaxial cable connector as in claim 18 where the metal used for one of said two metallic portions is brass plated with cadmium.

22. A coaxial cable connector as in claim 18 where the metal used for one of said two metallic portions is brass plated with nickel.

23. A coaxial cable connector which prior to assembly is two metallic pieces,

an end piece having a central axis with a skirt portion with an inside surface parallel to said first central axis for a first predetermined distance, said end piece further including a hollow post located about said central axis of said end piece, and

a sleeve having a central axis and an end portion with an outside surface parallel to said central axis of said sleeve for a second predetermined distance, said end portion adapted to form an interference fit with said skirt portion when assembled,

said end piece and said sleeve after assembly forming a one piece metal unit as a result of an interference fit between said end piece and said sleeve, and wherein as a result of the mated relationship between said end piece and said sleeve in which said post is inserted into said coaxial cable the resulting interaction between said post and said sleeve on said coaxial provides a circumferential clamping action on a coaxial cable engaged with said end piece to clamp said coaxial cable to said connector;

wherein said connector is produced by the steps of;

placing said skirt portion of said end piece adjacent to said end portion of said sleeve such that said central axis of said end piece is approximately collinear with said central axis of said sleeve;

engaging said end piece and said sleeve with a pressing device;

pressing said skirt portion of said end piece together with said end portion of said sleeve to form said interference fit between said skirt portion of said end piece and said end portion of said sleeve; and

disengaging said pressing device from said end piece and said sleeve.

24. A coaxial cable connector according to claim 23, wherein said skirt portion of said end piece includes a shoulder and said end portion of said sleeve includes a shoulder and said pressing step presses said skirt portion of said end piece together with said end portion of said sleeve until said shoulder of said sleeve is contacted by said shoulder of said end piece.

25. A coaxial cable connector which prior to assembly is two metallic portions,

an integral end subassembly having a central axis, said subassembly including an annular skirt portion surrounding and centered about said central axis, said skirt portion having an inside diameter X with said skirt portion extending parallel to said central axis of said end subassembly for a first predetermined distance, said integral end subassembly further including a hollow post located about said central axis of said integral end subassembly, and

a sleeve having a central axis and a cylindrical end portion centered about said central axis, said end portion of sleeve having an outside diameter Y with said end portion extending parallel to said central axis of said sleeve for a second predetermined distance, wherein Y≧

X, said sleeve being adapted for insertion within said skirt portion such that after assembly said integral end subassembly and said sleeve form a single metal assembly as a result of direct contact and an interference fit between said annular skirt portion and said end portion, and where as a result of the mated relationship in which said post is inserted into said coaxial cable the resulting interaction between said post and said sleeve on said coaxial cable provides a circumferential clamping action on a coaxial cable engaged with said integral end subassembly and positioned within said sleeve clamps said cable between said end subassembly and said sleeve;

wherein said connector is produced by the steps of;

placing said annular skirt portion of said end piece adjacent to said cylindrical end portion of said sleeve such that said central axis of said end subassembly is approximately collinear with said central axis of said sleeve;

engaging said end subassembly and said sleeve with a pressing device;

pressing said annular skirt portion of said end piece together with said cylindrical end portion of said sleeve to form said interference fit between said annular skirt portion of said end piece and said cylindrical end portion of said sleeve; and

disengaging said pressing device from said end subassembly and said sleeve.