Circuitry and method for controlling the firing of a thyristor

• US 5,003,455 A
• Filed: 08/14/1990
• Issued: 03/26/1991
• Est. Priority Date: 08/14/1990
• Status: Expired due to Fees

• Current Assignee: Polyspede Electronics Corporation
• Original Assignee: Polyspede Electronics Corporation
• Inventors: Miller, Luther
• Primary Examiner(s): Fuller, Benjamin R.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/567,273
• Time in Patent Office: 224 Days
• Field of Search: 318/505, 318/506, 318/703, 318/722, 323/244, 363/54, 363/81, 363/85, 363/87, 363/88, 363/128, 363/129, 388/830
• US Class Current: 363/87
• CPC Class Codes: H02M 7/757 using semiconductor devices only
• CPC Class Codes: H02P 6/06 Arrangements for speed regulation of a single motor wherein the motor speed is measured and compared with a given physical value so as to adjust the motor speed

Abstract

Circuitry and methods are provided for AC line synchronization of the firing means for phase-controlled thyristors in a DC motor speed control system. A line synchronization method and system is disclosed which eliminates zero offset in the phase command input function. This zero offset, which is cuased by motor counter EMF, occurs in prior art controllers which use zero crossings of the AC line voltages for line synchronization of thyristor firing. This invention provides line synchronization timing intervals of constant duration that terminate at the coincidence of AC line voltage and motor counter EMF with the coincidence being the latest time at which the particular thyristor being controlled is forward biased in the absence of current flow. Application to N-phase AC to DC converters for DC motor speed control is disclosed. Application to N-phase AC to DC converters for control of the DC bus voltage of variable frequency voltage-source inverters controlling the speed of an AC motor or a brushless DC motor is also disclosed.

Claims

1. A thyristor control circuit for providing AC line synchronization of the firing pulses to thyristors arranged in a multi-thyristor bridge configuration across voltage lines, said control circuit comprising:

means for monitoring the coincidence of a line voltage on said voltage lines with an average load terminal voltage;

means controlled by said monitoring means for generating a timing signal; and

means responsive to said generating means and to a phase command signal for transmitting firing pulses to said thyristors.

2. The thyristor control circuit of claim 1 further comprising:

means for generating a first timing signal having a start point and an ending point;

means for generating said ending point, said means including;

means for ascertaining the slope of said line voltage; and

means for detecting the coincidence of said line voltage having a negative slope with said average load terminal voltage;

means for generating a second timing signal with a second ending point;

means for generating said second ending point, said means including;

means for ascertaining the slope of said line voltage; and

means for detecting the coincidence of said line voltage having a positive slope with said average load terminal voltage.

3. The thyristor control circuit set forth in claim 2 further comprising:

means for generating a third timing signal which is displaced 180 electrical degrees from said first timing signal; and

means for generating a fourth timing signal which is displaced 180 electrical degrees from said second timing signal.

4. The thyristor control circuit set forth in claim 2 wherein:

a first and a second thyristor, responsive to said first and second timing signals respectively, are arranged as a back-to-back pair such that the first thyristor controls current from an AC line to a first DC load terminal and the second thyristor controls current from said first DC load terminal back to said AC line thereby comprising a half-wave bipolar conversion element.

5. The thyristor control circuit set forth in claim 3 wherein:

a first and third thyristor, responsive to said first and third timing signals respectively, comprise a first complementary thyristor pair, and a second and a fourth thyristor, responsive to said second and fourth timing signals respectively, comprise a second complementary thyristor pair;

wherein each said complementary thyristor pair is comprised of two thyristors, each thyristor having one terminal connected to the same AC line such that the first thyristor of the pair conducts current from said AC line to a first DC load terminal, and the second thyristor of said pair conducts current returning from a second DC load terminal to said AC line; and

wherein said first complementary thyristor pair is connected back-to-back with said second complementary thyristor pair, thereby comprising a bipolar conversion element within a bipolar full-wave bridge.

6. The thyristor control circuit of claim 2 wherein said timing signal generating means includes:

a first memory that is reset at a first point in time when line voltage of negative slope coincides with an average value of load terminal voltage; and

a second memory that is reset at a second point in time when line voltage of positive slope coincides with an average value of load terminal voltage; and

wherein said first memory is set at a fixed time preceding said first point in time and said second memory is set at a fixed time preceding said second point in time; and

wherein the outputs of said first and second memories are of equal duration and comprise said first and second timing signals respectively.

7. The thyristor control circuit of claim 3 wherein said timing signal generating means includes:

a first memory that is reset at a first point in time when line voltage of negative slope coincides with an average value of load terminal voltage; and

a second memory that is reset at a second point in time when line voltage of positive slope coincides with an average value of load terminal voltage; and

a third memory that is reset at a third point in time that is displaced 180 electrical degrees from said first point in time; and

a fourth memory that is reset at a fourth point in time that is displaced 180 electrical degrees from said second point in time; and

wherein said first memory is set at a fixed time preceding said first point in time and said second memory is set at a fixed time preceding said second point in time; and

wherein said third memory is set at a fixed time preceding said third point in time and said fourth memory is set at a fixed time preceding said fourth point in time; and

wherein the outputs of said first, second, third and fourth memories are of equal duration and comprise first, second, third and fourth timing signals respectively.

8. The thyristor control circuit of claim 1 wherein said transmitting means includes a plurality of firing pulse generators for controlling the firing of said thyristors.

9. The thyristor control circuit of claim 4 wherein said bipolar half-wave conversion element comprises a single phase half-wave AC to DC converter.

10. The thyristor control circuit of claim 4 wherein a plurality of said bipolar half-wave conversion elements are connected as an n-phase half wave AC to DC converter.

11. The thyristor control circuit of claim 5 wherein a plurality of said bipolar conversion elements are connected as a single phase full wave bridge operative to produce bipolar AC to DC power conversion.

12. The thyristor control circuit of claim 5 wherein a plurality of said bipolar conversion elements are connected as a three phase full wave bridge operative to produce bipolar AC to DC power conversion.

13. The thyristor control circuit of claim 12 wherein a plurality of three phase full wave AC to DC converters are interconnected to comprise an n-phase full wave bipolar AC to DC converter.

14. A single phase half-wave bi-directional converter system to control current to a load, comprising:

a first firing pulse generator responsive to phase-command and enable inputs and operable to generate a first firing signal;

a first thyristor coupled to a terminal of said load, said first thyristor responsive to said first firing signal;

a second firing pulse generator responsive to phase-command and enable inputs and operable to generate a second firing signal;

a second thyristor coupled to the same said terminal of the load, said second thyristor responsive to said second firing signal;

a timing interval generator operable to generate a first variable timing signal and a second variable timing signal responsive to the coincidence of a line voltage and a load terminal voltage, said first timing signal operable to enable said first pulse generator and said second timing signal operable to enable said second pulse generator, thereby synchronizing operation of said pulse generators to the line frequency.

15. The circuitry of claim 14 wherein said timing interval generator comprises:

a first comparator having a non-inverting input for receiving a first voltage signal representative of the line voltage, and an inverting input for receiving a second voltage signal representative of the load terminal voltage;

a second comparator having a non-inverting input for receiving said first voltage signal, and an inverting input for receiving a third voltage signal representative of an inverted load terminal voltage;

a first edge-triggered set-reset flip-flop having a non-inverting output coupled to an enable input of said first firing pulse generator, an S input coupled to the output of said second comparator, and a negative-edge triggered R input coupled to an output of said first comparator; and

a second edge-triggered set-reset flip-flop having a non-inverting output coupled to enable input of said second firing pulse generator, a negative-edge triggered S input coupled to the output of said second comparator, and an R input coupled to an output of said first comparator, such that said first firing pulse generator is enabled and is disabled 180 degrees later when line voltage of negative slope coincides with said load terminal voltage, and said second firing pulse generator is enabled and is disabled 180 degrees later when line voltage of positive slope exceeds the load terminal voltage.

16. A method for providing AC line synchronization of the firing pulses to thyristors arranged in a multi-thyristor bridge configuration across voltage lines, said method comprising the steps of:

monitoring the coincidence of a line voltage on the voltage lines and a load terminal voltage;

generating timing signals controlled by said monitoring step; and

transmitting firing pulses to said thyristors responsive to said generating step and to an external command signal.

17. The method of claim 16 wherein said generating step includes the steps of:

comparing the load terminal voltage with the line voltage;

generating a first signal such that a first firing pulse generator is enabled and is later disabled when line voltage of a negative slope coincides with the load terminal voltage;

generating a second signal such that a second firing pulse generator is enabled and is later disabled when line voltage of a positive slope coincides with the load terminal voltage; and

wherein said first firing pulse generator controls the firing of a thyristor that controls one polarity of current to a DC load and said second firing pulse generator controls the firing of a thyristor that controls the opposite polarity of current to said DC load;

wherein said thyristors are connected in a back-to-back relationship thereby comprising a half wave conversion element.

18. The method of claim 16 wherein said generating step includes the steps of:

comparing the load terminal voltage with the line voltage;

generating a first signal such that a first firing pulse generator is enabled and is later disabled when line voltage of a negative slope coincides with the average load terminal voltage;

generating a second signal such that a second firing pulse generator is enabled and is later disabled when line voltage of a positive slope coincides with the average load terminal voltage;

generating a third signal such that third firing pulse generator is enabled and is later disabled at a time displaced 180 electrical degrees from the disabling of said first firing pulse generator;

generating a fourth signal such that a fourth firing pulse generator is enabled and is later disabled at a time displaced 180 electrical degrees from the disabling of said second firing pulse generator;

wherein said first and third signals control the firing of a first pair of thyristors connected as a first complementary pair; and

wherein said second and fourth signals control the firing of a second pair of thyristors connected as a second complementary pair; and

wherein each said complementary thyristor pair is comprised of two thyristors, each thyristor having one terminal connected to the same AC line such that the first thyristor of the pair conducts current from said AC line to a DC load terminal, and the second thyristor of said pair conducts current returning from an opposite DC load terminal to said AC line; and

wherein said first complementary thyristor pair is connected back-to-back with said second complementary thyristor pair, thereby comprising a bipolar conversion element within a bipolar full-wave bridge.

19. A method for controlling the DC load current , supplied by a full-wave bipolar thyristor AC to DC converter comprising the steps of:

generating first, second, third and fourth variable timing signals responsive to the coincidence of a line voltage of a certain slope and an average load terminal voltage, said first, second, third and fourth variable timing signals being operable to enable first, second, third and fourth firing pulse generators; and

producing first, second, third and fourth firing signals responsive to said first, second, third and fourth variable timing signals and to an external signal;

thereby controlling a conversion element within said AC to DC converter; and

wherein a plurality of conversion elements comprise said AC to DC converter.

20. The method of claim 19 wherein said generating steps are operative to generate timing signals of 180 degrees duration, said generating steps comprising:

comparing a first signal representative of the line voltage with a second signal representative of the average value of load terminal voltage;

resetting a first memory at a first point in time at which said first signal has a negative slope and coincides with said second signal;

resetting a second memory at a second point in time at which said first signal has a positive slope and coincides with said second signal;

setting said first memory at a time 180 electrical degrees displaced from said first point in time; and

setting said second memory at a time 180 electrical degrees displaced from said second point in time;

thereby

generating a first variable timing signal comprised of the non-inverted output of said first memory;

generating a second variable timing signal comprised of the non-inverted output of said second memory;

generating a third variable timing signal comprised of an inversion of the output of said first memory; and

generating a fourth variable timing signal comprised of an inversion of the output of said second memory.

21. The method of claim 19 wherein said generating steps are operative to generate timing signals of other than 180 degrees duration, said generating steps comprising:

comparing a first signal representative of the line voltage with a second signal representative of the average value of load terminal voltage;

resetting a first memory at a first point in time at which said first signal has a negative slope and coincides with said second signal;

resetting a second memory at a second point in time at which said first signal has a positive slope and coincides with said second signal;

resetting a third memory at a third point in time displaced 180 electrical degrees from said first point in time;

resetting a fourth memory at a fourth point in time displaced 180 electrical degrees from said second point in time;

setting said first memory a fixed number of electrical degrees preceding said first point in time;

setting said second memory a fixed number of electrical degrees preceding said second point in time;

setting said third memory a fixed number of electrical degrees preceding said third point in time;

setting said fourth memory a fixed number of electrical degrees preceding said fourth point in time;

thereby

generating said first, second, third and fourth variable timing signals comprised of the non-inverted outputs of said first, second, third and fourth memories respectively.

22. Circuitry for controlling the DC current to a load in a single-phase full-wave converter system comprising:

first, second, third and fourth thyristor pairs, each having a first thyristor and a second thyristor in a back-to-back configuration, said thyristor pairs operable for converting alternating current into direct current;

a timing interval generator for generating first, second, third and fourth variable timing signals responsive to the difference between a line voltage and a load terminal voltage;

a first firing pulse generator having a first input to receive a phase command, a second input to receive said first variable timing signal, and an output to transmit a firing pulse to the gate of said first thyristor of said first thyristor pair and to the gate of said first thyristor of said fourth thyristor pair;

a second firing pulse generator having a first input to receive a phase command, a second input to receive said second variable timing signal, and an output to transmit a firing pulse to the gate of said first thyristor of said second thyristor pair and to the gate of said first thyristor of said third thyristor pair;

a third firing pulse generator having a first input to receive a phase command, a second input to receive said third variable timing signal, and an output to transmit a firing pulse to the gate of said second thyristor of said first thyristor pair and to the gate of said second thyristor of said fourth thyristor pair;

a fourth firing pulse generator having a first input to receive a phase command, a second input to receive said fourth variable timing signal, and an output to transmit a firing pulse to the gate of said second thyristor of said second thyristor pair and to the gate of said second thyristor of said third thyristor pair; and

means controlled by said timing interval generator for enabling said firing pulse generators.

23. The circuitry of claim 22 wherein said timing interval generator comprises:

a first edge-triggered set-reset flip-flop having a non-inverting output to generate said first variable timing signal and an inverting output to generate said third variable timing signal;

a second edge-triggered set-reset flip-flop having a non-inverting output to generate said second variable timing signal and an inverting output to generate said fourth variable timing signal;

a first comparator having an output coupled to a negative-edge-triggered R input of said first set-reset flip-flop and to an R input of said second set-reset flip-flop, a non-inverting input for receiving a first voltage signal representative of the line voltage, and an inverting input for receiving a second voltage signal representative of the load terminal voltage;

a second comparator having an output coupled to an S input of said first set-reset flip-flop and to a negative-edge-triggered S input of said second set-reset flip-flop, a non-inverting input for receiving said first voltage signal, and an inverting input for receiving a third voltage signal representative of an inverted load terminal voltage;

thereby generating said first variable timing signal of 180 electrical degrees duration and terminating at the coincidence of a line voltage of negative slope and the average load terminal voltage;

thereby generating said second variable timing signal of 180 electrical degrees duration and terminating at the coincidence of said line voltage of positive slope and the average load terminal voltage;

thereby generating said third variable timing signal of 180 electrical degrees duration and displaced 180 degrees from said first variable timing signal; and

thereby generating said fourth variable timing signal of 180 electrical degrees duration and displaced 180 degrees from said second variable timing signal.

24. A thyristor control circuit for use in controlling the firing of thyristors arranged in a back-to-back relationship, said thyristors connected in a multithyristor bridge configuration across AC voltage lines, said control circuit comprising:

means for monitoring the coincidence of the line voltage on each phase of said voltage lines and a load terminal voltage;

means controlled by said monitoring means for generating a plurality of variable timing signals; and

means responsive to said generating means and an external signal for generating and transmitting firing pulses to said thyristors.

25. The thyristor control circuit of claim 24 wherein said generating means includes:

means for ascertaining the slope of said line voltage;

means for enabling a first signal when said line voltage has a positive slope and coincides with an inverted load terminal voltage and for disabling said first signal when said line voltage has a negative slope and coincides with said load terminal voltage;

means for enabling a second signal when said line voltage has a negative slope and coincides with said inverted load terminal voltage and for disabling said second signal when said line voltage has a positive slope and coincides with said load terminal voltage;

means for enabling a third signal when said line voltage has a negative slope and coincides with said load terminal voltage and for disabling said third signal when said line voltage has a positive slope, and coincides with said inverted load terminal voltage; and

means for enabling a fourth signal when said line voltage has a positive slope and coincides with said load terminal voltage and for disabling said fourth signal when said line voltage has a negative slope and coincides with said inverted load terminal voltage.

26. The thyristor control circuit of claim 24 wherein said generating means includes:

means for ascertaining the slope of said line voltage;

means for enabling a first signal when the complement of said line voltage has a negative slope and coincides with a load terminal voltage and for disabling said first signal when said line voltage has a negative slope and coincides with said load terminal voltage;

means for enabling a second signal when the complement of said line voltage has a positive slope and coincides with said load terminal voltage and for disabling said second signal when said line voltage has a positive slope and coincides with said load terminal voltage;

means for enabling a third signal when said line voltage has a negative slope and coincides with said load terminal voltage and for disabling said third signal when the complement of said line voltage has a negative slope, and coincides with said load terminal voltage; and

means for enabling a fourth signal when said line voltage has a positive slope and coincides with said load terminal voltage and for disabling said fourth signal when the complement of said line voltage has a positive slope and coincides with said load terminal voltage.

27. Circuitry for controlling the DC current to a load in a three-phase full-wave AC to DC converter system, comprising:

first, second, third, fourth, fifth and sixth thyristor pairs, each having a first thyristor and a second thyristor in a back-to-back configuration, said thyristor pairs for converting alternating current into direct current; and

a first firing module responsive to the difference between a first line voltage and an average load terminal voltage, said first firing module having a first output for transmitting a first firing pulse to the gate of said first thyristor of said first thyristor pair, a second output for transmitting a second firing pulse to the gate of said second thyristor of said first thyristor pair, a third output for transmitting a third firing pulse to the gate of said first thyristor of said fourth thyristor pair, and a fourth output for transmitting a fourth firing pulse to the gate of said second thyristor of said fourth thyristor pair;

a second firing module responsive to the difference between a second line voltage and said load terminal voltage, said second firing module having a first output for transmitting a fifth firing pulse to the gate of said first thyristor of said second thyristor pair, a second output for transmitting a sixth firing pulse to the gate of said second thyristor of said second thyristor pair, a third output for transmitting a seventh firing pulse to the gate of said first thyristor of said fifth thyristor pair, and a fourth output for transmitting an eighth firing pulse to the gate of said second thyristor of said fifth thyristor pair;

a third firing module responsive to the difference between a third line voltage and said load terminal voltage, said third firing module having a first output for transmitting a ninth firing pulse to the gate of said first thyristor of said third thyristor pair, a second output for transmitting a tenth firing pulse to the gate of said second thyristor of said third thyristor pair, a third output for transmitting an eleventh firing pulse to the gate of said first thyristor of said sixth thyristor pair, and a fourth output for transmitting a twelfth firing pulse to the gate of said second thyristor of said sixth thyristor pair.

28. The circuitry of claim 27 wherein each of said first, second and third firing modules comprises:

a timing interval generator for generating first, second, third and fourth variable timing signals responsive to the coincidence of a line voltage and an average load terminal voltage;

four firing pulse generators, each having a first input to receive a phase command, a second input to receive a variable timing signal from said timing interval generator, and an output to transmit a firing pulse to the gate of one of said thyristors; and

means controlled by said timing interval generator for enabling said firing pulse generators.

29. The circuitry of claim 28 wherein each of said timing interval generators comprises:

a first edge-triggered set-reset flip-flop having a non-inverting output to generate said first variable timing signal and an inverting output to generate said third variable timing signal;

a second edge-triggered set-reset flip-flop having a non-inverting output to generate said second variable timing signal and an inverting output to generate said fourth variable timing signal;

a first comparator having an output coupled to a negative-edge-triggered R input of said first set-reset flip-flop and to an R input of said second set-reset flip-flop, a non-inverting input for receiving a first voltage signal representative of a line voltage, and an inverting input for receiving a second voltage signal representative of the load terminal voltage; and

a second comparator having an output coupled to an S input of said first set-reset flip-flop and to a negative-edge triggered S input of said second set-reset flip-flop, a non-inverting input for receiving said first voltage signal, and an inverting input for receiving a third voltage signal representative of an inverted load terminal voltage;

thereby generating said first variable timing signal of 180 electrical degrees duration and terminating at the coincidence of a line voltage of negative slope and the average load terminal voltage;

thereby generating said second variable timing signal of 180 electrical degrees duration and terminating at the coincidence of said line voltage of positive slope and the average load terminal voltage;

thereby generating said third variable timing signal of 180 electrical degrees duration and displaced 180 degrees from said first variable timing signal; and

thereby generating said fourth variable timing signal of 180 electrical degrees duration and displaced 180 degrees from said second variable timing signal.

30. Circuitry for controlling the firing of thyristors in an AC to DC converter to control the DC bus voltage, said DC bus voltage being the input to an inverter, comprising:

a plurality of timing interval generators for generating a plurality of variable timing signals responsive to the difference between a line voltage and an average load terminal voltage;

a plurality of firing pulse generators coupled between said timing interval generators and said thyristors for controlling the firing of said thyristors; and

means controlled by said timing interval generator and an external signal for enabling said firing pulse generators.

31. The circuitry of claim 30 wherein said control circuit of firing pulse generators includes:

means for generating a first timing signal having a start point and an ending point;

means for generating said ending point, said means including;

means for ascertaining the slope of said line voltage; and

means for detecting the coincidence of said line voltage having a negative slope with said average load terminal voltage.

32. The circuitry of claim 31 wherein said control circuit of firing pulse generators further includes:

means for generating a second timing signal with a second ending point;

means for generating said second ending point, said means including;

means for ascertaining the slope of said line voltage; and

means for detecting the coincidence of said line voltage having a positive slope with said average load terminal voltage.

33. The circuitry of claim 32 wherein said control circuit of firing pulse generators further includes:

means for generating third timing signal which is displaced 180 degrees from said first timing signal; and

means for generating a fourth timing signal which is displaced 180 degrees from said second timing signal.

34. The thyristor control circuit set forth in claim 32 wherein:

a first and a second thyristor, responsive to said first and second timing signals, respectively, are arranged as a back-to-back pair such that the first thyristor controls current from an AC line to a first DC load terminal and the second thyristor controls current from said first DC load terminal back to said AC line thereby comprising a half-wave bipolar conversion element.

35. The thyristor control circuit set forth in claim 33 wherein:

a first and a third thyristor, responsive to said first and third timing signals, respectively, comprise a first complementary thyristor pair, and a second and a fourth thyristor, responsive to said second and fourth timing signals, respectively, comprise a second complementary thyristor pair;

wherein each said complementary thyristor pair is comprised of two thyristors, each thyristor having one terminal connected to the same AC line such that the first thyristor of the pair conducts current from said AC line to a DC load terminal, and the second thyristor of said pair conducts current returning from an opposite DC load terminal to said AC line; and

wherein said first complementary thyristor pair is connected back-to-back with said second complementary thyristor pair, thereby comprising a bipolar conversion element within a bipolar full-wave bridge.

36. The thyristor control circuit of claim 34 wherein said bipolar half-wave conversion element comprises a single phase half-wave AC to DC converter operative to control bipolar current flow to the DC bus of an inverter.

37. The thyristor control circuit of claim 34 wherein a plurality of said bipolar half-wave conversion elements are connected as an n-phase half wave AC to DC converter operative to control bipolar current flow to the DC bus of an inverter.

38. The thyristor control circuit of claim 35 wherein a plurality of said bipolar conversion elements are connected as a single phase full wave AC to DC converter operative to control bipolar current flow to the DC bus of an inverter.

39. The thyristor control circuit of claim 35 wherein a plurality of said bipolar conversion elements are connected as a three phase full wave AC to DC converter operative to control bipolar current flow to the DC bus of an inverter.

40. The thyristor control circuit of claim 39 wherein a plurality of three phase full wave AC to DC converters are interconnected to comprise an n-phase full wave AC to DC converter operative to control bipolar current flow to the DC bus of an inverter.