Skin graft preparation apparatus

• US 5,004,468 A
• Filed: 07/03/1989
• Issued: 04/02/1991
• Est. Priority Date: 07/03/1989
• Status: Expired due to Term

• Current Assignee: Zimmer Orthopaedic Surgical Products (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer SA (Zimmer Biomet Holdings, Inc.)
• Inventors: Atkinson, Robert W.
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US07/374,833
• Time in Patent Office: 638 Days
• Field of Search: 606/132, 128/305.5, 83/678, 83/658
• US Class Current: 606/132
• CPC Class Codes: A61B 17/322 Skin grafting apparatus
• CPC Class Codes: A61B 2017/3225 with processing of harvested tissue
• CPC Class Codes: Y10T 428/24537 Parallel ribs and/or grooves
• CPC Class Codes: Y10T 428/2457 Parallel ribs and/or grooves
• CPC Class Codes: Y10T 83/9309 Anvil
• CPC Class Codes: Y10T 83/9408 Spaced cut forming tool

Abstract

A skin graft preparation apparatus is disclosed which includes the use of an extruded skin carrier having guide surfaces thereon which mesh with corresponding guide surfaces on one of the rollers of the apparatus. The device includes structure allowing easy removal, replacement and exchange of the cutter mechanism thereof so that cutters of different ratios may easily be interchanged. Springs engaging respective ends of the cutter mechanism allow slight upward movements thereof to accommodate to skin of varying thickness.

Claims

1. A skin graft preparation apparatus, comprising:

(a) a housing;

(b) support means on said housing for supporting roller means;

(c) roller means supported on said support means and comprising a guide roller and a cutting roller;

(d) openable cover means on said support means for allowing, in an open position thereof, removal and replacement of said cutting roller;

(e) actuator means for said roller means including an actuator coupled to one of said rollers and drive means drivingly coupling said rollers together whereby rotations of one of said rollers result in rotations of another of said rollers;

(f) said guide roller including laterally adjacent cylindrical regions of differing diameters; and

(g) carrier means having a first face and a second face, said first face having a stepped surface and said second face being substantially flat whereby said carrier means has adjacent regions of differing thicknesses;

(h) said carrier means being insertable between said rollers with said first face facing said guide roller with at least one of said adjacent regions of said carrier means having a greater thickness at least partially engaging an aligned one of said adjacent regions of said guide roller having a lesser diameter and with a piece of skin on said second face whereby movement of said actuator means in a prescribed direction results in movement of said carrier means in a direction of motion between said rollers and engagement of said cutting roller with said piece of skin to cut a desired pattern of cuts thereon;

(i) said adjacent regions of said carrier means being elongated in said direction of motion.

2. The invention of claim 1, wherein said cutting roller comprises one of a plurality of cutting rollers, each of which has a unique cutting expansion ratio.

3. The invention of claim 2, wherein a particular said unique cutting expansion ratio is determined by the particular pitch of thread-like grooves formed on said cutting roller.

4. The invention of claim 2, wherein said unique cutting expansion ratio is within the range of 1.5:

1 to 9;

1.

5. The invention of claim 2, wherein each said cutting roller incorporates a like- portion of said drive means therewith whereby cutting rollers of differing cutting expansion ratios are interchangeable.

6. The invention of claim 1, further including resilient biasing means interposed between said cover means and a said cutting roller when said cover means is closed to allow slight movements of said cutting roller in a direction generally perpendicular to an axis of rotation thereof to allow said apparatus to accommodate to skin and/or a carrier device of varying thickness.

7. The invention of claim 6, wherein said resilient biasing means comprises a stack of spring washers.

8. The invention of claim 1, wherein a region of said guide roller of relatively greater diameter has a knurled surface.

9. The invention of claim 8 wherein, when said carrier means is inserted between said rollers, a relatively thinner area thereof engage said knurled surface.

10. The invention of claim 1, wherein said carrier means is formed in an extrusion process, said carrier means being generally rectangular.

11. The invention of claim 1, wherein said actuator means includes an elongated handle drivingly coupled to one of said rollers.

12. The invention of claim 1, wherein said drive means includes a gear drivingly attached to each said roller, said gears being enmeshed.

13. The invention of claim 1, wherein said cover means is pivotably mounted on said support means.

14. The invention of claim 1, wherein a platform is provided on said housing to support said carrier means in alignment with a space between said rollers.

15. The invention of claim 14, wherein said platform includes a surface having adjacent regions of different elevations corresponding to said adjacent regions on said guide roller and said adjacent areas on said carrier means first face, whereby said carrier means is guideable on said platform surface into said space.

16. A skin graft preparation apparatus, comprising:

(a) a housing;

(b) support means on said housing for supporting roller means;

(c) roller means supported on said support means and comprising a guide roller and a cutting roller;

(d) openable cover means on said support means for allowing, in an open position thereof, removal and replacement of said cutting roller;

(e) actuator means for said roller means including an actuator coupled to one of said rollers and drive means drivingly coupling said rollers together whereby rotations of one of said rollers result in rotation of another of said rollers;

(f) said guide roller including adjacent regions of differing diameters; and

(g) carrier means having a first face and a second face, said first face having a stepped surface and said second face being substantially flat whereby said carrier means has adjacent regions of differing thicknesses;

(h) said carrier means being insertable between said rollers with said first face facing said guide roller and with a piece of skin on said second face whereby movement of said actuator means in a prescribed direction results in movement of said carrier means between said rollers and engagement of said cutting roller with said piece of skin to cut a desired pattern of cuts thereon;

(i) a region of said guide roller of relatively greater diameter having a knurled surface, whereby when said carrier means is inserted between said rollers, a realtively thinner area thereof engages said knurled surface.

17. A skin graft preparation apparatus, comprising:

(a) a housing;

(b) support means on said housing for supporting roller means;

(c) roller means supported on said support means and comprising a guide roller and a cutting roller;

(d) openable cover means on said support means for allowing, in an open position thereof, removal and replacement of said cutting roller;

(e) actuator means for said roller means including an actuator coupled to one of said rollers and drive means drivingly coupling said rollers together whereby rotations of one of said rollers result in rotations of another of said rollers;

(f) said guide roller including adjacent regions of differing diameters; and

(g) carrier means having a first face and a second face, said first face having a stepped surface and said second face being substantially flat whereby said carrier means has adjacent areas of differing thicknesses;

(h) said carrier means being insertable between said rollers with said first face facing said guide roller and with a piece of skin on said second face whereby movement of said actuator means in a prescribed direction results in movement of said carrier means between said rollers and engagement of said cutting roller with said piece of skin to cut a desired pattern of cuts thereon;

(i) further wherein a platform is provided on said housing to support said carrier means in alignment with a space between said rollers, said platform including a surface defining adjacent regions of different elevations corresponding to said adjacent regions on said guide roller and said adjacent areas on said carrier means first face, whereby said carrier means is guideable on said platform surface into said space.