Plural set point pressure responsive switching apparatus utilizing a single pressure sensing driver element

• US 5,004,873 A
• Filed: 09/20/1989
• Issued: 04/02/1991
• Est. Priority Date: 09/20/1989
• Status: Expired due to Fees

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Schnut, Robert H.
• Primary Examiner(s): Tolin, Gerald P.
• Application Number:
  US07/410,174
• Time in Patent Office: 559 Days
• Field of Search: 340/626, 307/118, 73/861.47, 73/717, 73/723, 73/744, 73/745, 73/729, 200/81.4, 200/83 R, 200/83 S, 200/83 SA, 200/83 T, 200/83 W, 200/83 J, 200/83 C, 200/83 P
• US Class Current: 200/83.00P
• CPC Class Codes: H01H 35/2657 with different switches operated at substantially different pressures

Abstract

An actuator having a spring biased button abutting a first electric switch operator button and a flange spaced from an operator button of a second electric switch is driven by a pressure sensing bellows against a Belleville snap spring, the actuator moving abruptly against an intermediate stop upon breakover of the snap spring to operate the first switch, the bellows subsequently driving the actuator and intermediate stop coincidentally against a second Belleville snap spring, and the actuator moving abruptly against a second stop upon breakover of the second snap spring to actuate a second electric switch and depress the spring biased button. Adjustment means are provided for adjusting the range for each Belleville snap spring to provide distinct pressure set points and independent electric circuits, and to adjust both set points simultaneously.

Claims

1. A plural set point pressure switch comprising:

a pressure responsive driving element;

an actuator driven by said driving element;

a plurality of electric switches operated by said actuator;

a plurality of force responsive means blocking movement of said actuator and respectively sequentially unblocking said actuator for driven movement at respective predetermined pressure values;

a plurality of stop means respectively associated with said plurality of force responsive means, said stop means respectively sequentially arresting said driven movement of said actuator at respective increments of travel wherein said actuator operates a respective switch in each said increment of travel;

a plurality of separate adjustment means each individually respectively associated with said plurality of force responsive means and said plurality of stop means for adjustibly applying an individual initial force to each respective said force responsive means.

2. A plural set point pressure switch as claimed in claim 1 wherein at least one of said stop means arresting said driven movement of said actuator is subsequently driven by said driving element coincidentally with said actuator.

3. A plural set point pressure switch as claimed in claim 2 wherein said force responsive means comprise breakover devices instantaneously changing from blocking to unblocking states.

4. A plural set point pressure switch as claimed in claim 3 wherein said force responsive breakover devices comprise snap spring discs.

5. A plural set point pressure switch as claimed in claim 4 wherein said actuator comprises resilient means operating said switches, said resilient means being deflected during subsequent increments of travel of said actuator.

6. A dual set point pressure switch comprising:

a pressure responsive driving element;

an actuator driven by said driving element;

first an second electric switches operated by said actuator;

first force responsive means blocking movement of said actuator and unblocking said actuator for driven movement at a first predetermined pressure value;

first stop means arresting said driven movement of said actuator at a first increment of travel wherein said actuator operates said first switch, said first stop means thereafter being driven coincidentally with said actuator by said driving element;

said first force responsive means being disposed between said actuator and said first stop means, said first stop means comprising means for adjustibly applying an initial force to said first force responsive means;

second force responsive means blocking movement of said first stop means and said actuator and unblocking said first stop means and said actuator for driven movement at a second predetermined pressure value;

second stop means arresting said driven movement of said first stop means and said actuator at a second increment of travel wherein said actuator operates said second switch;

said second force responsive means being disposed between said first stop means and said second stop means, said second stop means comprising means for adjustibly applying an initial force to said second force responsive means independently of said initial force applied to said first force responsive means.

7. A dual set point pressure switch as claimed in claim 6 wherein said force responsive means comprise breakover devices instantaneously changing from blocking to unblocking states upon force applied thereto by said driving element attaining a respective value corresponding to a respective said predetermined pressure value, said driving element thereby abruptly imparting rapid movement to said actuator.

8. A dual set point pressure switch as claimed in claim 7 wherein said first and second switches comprise contacts operated by depression of respective plunger operators biased to extended positions, said actuator imparting abrupt rapid depression of said plunger operators.

9. A dual set point pressure switch as claimed in claim 8 wherein said first and second switches comprise self-contained snap-action switch modules.

10. A dual set point pressure switch as claimed in claim 9 wherein said breakover devices comprise snap spring discs.

11. A dual set point pressure switch as claimed in claim 7 wherein said breakover devices abruptly return to said blocking state when said force corresponding to said pressure reduces to a value below a respective said predetermined value.

12. A dual set point pressure switch as claimed in claim 11 wherein said breakover devices returning to respective said blocking states impart driving forces on said first stop means and said actuator in a direction opposite to driven movement of said driving element.

13. A dual set point pressure switch as claimed in claim 6 wherein said actuator comprises resilient means operating said first switch during said first increment of travel and being deflected during said second increment of travel of said actuator.

14. A dual set point pressure switches as claimed in claim 8 wherein said actuator comprises a button engagable with a respective plunger operator of said first switch for operating said first switch during said first increment of travel, said button being spring biased to an extended position and depressed by said first switch plunger operator during said second increment of travel.

15. A dual set point pressure switch as claimed in claim 6 wherein driven movement of said actuator by said driving element is absolutely limited to a sum of said first and said second increments of travel by said driving element abutting said first stop means in said first increment of travel and said first stop means subsequently abutting said second stop means in said second increment of travel, thereby forming a solid link between said driving element and said second stop means preventing excessive movement of elements of said pressure switch due to high pressure values.

16. A dual set point pressure switch as claimed in claim 6 wherein said driving element comprises adjustment means for simultaneously adjusting initial force applied to said actuator and to said first top means.

17. Dual set point pressure responsive electric switching apparatus comprising:

first and second electric switches;

a pressure responsive driver;

a two-stage lost motion actuator directly driven by said driver sequentially operating said first and second switches;

a fixed end stop and an intermediate stop movable relative to said end stop; and

first and second force breakover devices respectively abruptly changing from an initial condition to a secondary condition when force applied thereto attains a respective predetermined value, said first breakover device being disposed between said intermediate stop and said actuator and said second breakover device being disposed between said intermediate stop and said end stop;

said intermediate stop limiting movement of said actuator and said driver upon condition change of said first breakover device, thereby defining a first increment of travel of said actuator wherein said first switch is operated, said driver thereafter applying force to and moving said intermediate stop and said actuator coincidentally, said end stop limiting movement of said actuator and said intermediate stop over condition change of said second breakover device, thereby defining a second increment of travel of said actuator wherein said second switch is operated;

said intermediate stop comprising an adjustable seat against which said first breakover device bears, adjustment of said second applying initial force on said first breakover device for varying the force value at which said first breakover device changes conditions; and

said end stop being adjustible toward and away from said intermediate stop for applying initial force on said second breakover device separately and independently of said initial force on said first breakover device for varying the force value at which said second breakover device changes conditions.

18. Dual set point pressure responsive electric switching apparatus as claimed in claim 17 wherein said force breakover devices abruptly change back from said secondary condition to said initial condition when said force applied thereto recedes below a respective said predetermined value.

19. Dual set point pressure responsive electric switching apparatus as claimed in claim 18 wherein said force breakover devices drive said actuator in a direction reverse that of said pressure responsive driver when said breakover devices change back from said secondary to said initial conditions, thereby sequentially reversely operating said second and said first switches, respectively.

20. Dual set point pressure responsive electric switching apparatus as claimed in claim 19 wherein said second force breakover device abruptly drives said intermediate stop against a fixed stop when changing back to said initial condition, and said first force breakover device abruptly drives said actuator against said intermediate stop when changing back to said initial condition.

21. Dual set point pressure responsive electric switching apparatus as claimed in claim 17 wherein said two-stage lost motion actuator comprises resilient means operating said first switch during said first increment of travel and being deflected by said first switch while maintaining said first switch operated during said second interval of travel.

22. Dual set point pressure responsive electric switching apparatus as claimed in claim 21 wherein said first and second switches comprise self-contained snap action switch modules having depressible operator plungers and said resilient means of said actuator comprises a button biased to an extended position aligned with an operator plunger of said first switch module, said button depressing said plunger operator during said first increment of travel and being depressed by housing structure of said first switch module during said second increment of travel.

23. Dual set point pressure responsive electric switching apparatus as claimed in claim 17 protected against damage by over pressurization of the apparatus wherein driven movement of said actuator by said driver moves said actuator with respect to said intermediate stop until said driver abuts said intermediate stop, said driver subsequently driving said intermediate stop and said actuator simultaneously until said intermediate stop abuts said end stop, thereby forming a solid link between said driver an said end stop which cannot be compressed by additional pressure on said driver.

24. Dual set point pressure responsive electric switching apparatus as claimed in claim 19 wherein said pressure responsive driver is adjustable toward and away from said actuator and said intermediate stop for simultaneously adjusting initial force on said first and second breakover devices.