Alkaline storage battery

• US 5,006,426 A
• Filed: 10/26/1989
• Issued: 04/09/1991
• Est. Priority Date: 08/23/1989
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Hoshino, Kenichi, Oda, Sennosuke, Suzuki, Norio, Maruyama, Hiromi
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US07/426,640
• Time in Patent Office: 530 Days
• Field of Search: 429/94, 429/211, 429/161, 429/178
• US Class Current: 429/94
• CPC Class Codes: H01M 10/286 Cells or batteries with wound or folded electrodes
• CPC Class Codes: H01M 50/528 Fixed electrical connections, i.e. not intended for disconnection
• CPC Class Codes: H01M 50/536 characterised by the method of fixing the leads to the electrodes, e.g. by welding
• CPC Class Codes: H01M 50/538 Connection of several leads or tabs of wound or folded electrode stacks
• CPC Class Codes: H01M 6/10 with wound or folded electrodes
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

An alkaline storage battery such as a sealed nickel-cadmium storage battery has an improved current collector tab structure connected as a current path to the marginal edge of a spirally coiled electrode of an electrode assembly. The current collector tab structure comprises either a plurality of current collector tabs or a single current collector tab comprising a current collecting tab and a lead tab thicker than the current collecting tab. With this arrangement, the internal resistance of the storage battery is reduced, and high-rate discharge performance is achieved.

Claims

1. An alkaline storage battery, comprising

a case serving as one of positive and negative terminals, the case having an opening;

an electrode assembly housed in the case, the electrode assembly comprising a positive electrode and a negative electrode which are wound as spiral coils with a separator interposed therebetween, the positive and negative electrodes having opposite terminal edges;

a sealing cover mounted in the opening with an insulating seal ring therebetween, the sealing cover serving as the other terminal; and

a pair of current collector tab means for collecting an electric current, one of the current collector tab means electrically connecting the terminal edge of one of the positive and negative electrodes to the case, the other current collector tab means electrically connecting the terminal edge of the other of the positive and negative electrodes to the sealing cover;

the one current collector tab means comprising a first collector tab comprising a first current collecting tab welded to the terminal edge of one of the electrodes and a first lead tab integral with the first current collecting tab and welded to the sealing cover, and a second current collector tab consisting of a second lead tab welded and electrically connected to the first lead tab of the first current collector tab.

2. An alkaline storage battery according to claim 1, wherein

the second lead tab is thicker than the first lead tab.

3. An alkaline storage battery, comprising

a case serving as one of positive and negative terminals, the case having an opening;

an electrode assembly housed in the case, the electrode assembly comprising a positive electrode and a negative electrode which are wound as spiral coils with a separator interposed therebetween, the positive and negative electrodes having opposite terminal edges;

a sealing cover mounted in the opening with an insulating seal ring therebetween, the sealing cover serving as the other terminal; and

a pair of current collector tab means for collecting an electric current, one of the current collector tab means electrically connecting the terminal edge of one of the positive and negative electrodes to said case, the other current collector tab means electrically connecting the terminal edge of the other of the positive and negative electrodes to the sealing cover, one of the current collector tab means comprising a plurality of current collector tabs comprising a current collecting tab electrically connected to the terminal edge of one of the electrodes and a lead tab electrically connected to one of the case or the sealing cover, the lead tab of one of the current collector tabs being thicker than the lead tab of the other current collector tab.

4. An alkaline storage battery according to claim 3, wherein

each of the current collector tabs comprises a current collecting tab electrically connected to the terminal edge of one of the electrodes and a lead tab electrically connected to one of the case and said sealing cover, the current collecting tab of one of said current collector tabs being welded to a portion of the terminal edge of the one electrode and the lead tab thereof being welded to the terminal edge of the one of the case and the sealing cover, the current collecting tab of the other current collector tab being welded to another portion of the terminal edge of the one electrode and the lead tab thereof being welded to the one of the case and the sealing cover.

5. An alkaline storage battery according to claim 3, wherein

each of the current collector tabs comprises a current collecting tab electrically connected to the terminal edge of one of the electrodes and a lead tab electrically connected to one of the case and the sealing cover, the current collecting tab of one of the current collector tabs being welded to the terminal edge of said one electrode, and the current collecting tab of the other current collector tab being welded to said first-mentioned current collecting tab.

6. An alkaline storage battery according to claim 3, wherein

each of the current collector tabs comprises a substantially circular current collecting tab electrically connected to the terminal edge of one of the electrodes and a lead tab raised from the current collecting tab and electrically connected to one of the case and the sealing cover, the current collecting tab of one of said current collector tabs being welded to a portion of the terminal edge of the one electrode, and the current collecting tab of the other current collector tab being welded to another portion of the terminal edge of the one electrode and also to the first-mentioned current collecting tab, the lead tabs of the current collector tabs being disposed in confronting relation to each other.

7. An alkaline storage battery, comprising

a case serving as one of positive and negative terminals, the case having an opening;

an electrode assembly housed in the case, the electric assembly comprising a positive electrode and a negative electrode which are wound as spiral coils with a separator interposed therebetween, the positive and negative electrodes having opposite terminal edges;

a sealing cover mounted in the opening with an insulating seal ring therebetween, the sealing cover serving as the other terminal; and

a pair of current collector tabs for collecting an electric current, one of the current collector tabs electrically connecting the terminal edge of one of the positive and negative electrodes to the case, the other current collector tabs electrically connecting the terminal edge of the other of the positive and negative electrodes to the sealing cover, each of the current collector tabs comprising a current collecting tab and a lead tab joined thereto, the lead tab of one of the current collector tabs being thicker than the current collecting tab thereof.

8. An alkaline storage battery according to claim 7, wherein

the current collecting tab which is thinner than the lead tab of the one current collector tab is of such a thickness as to reduce a loss current which flows through the surface of the current collecting tab when the one current collector tab is welded to the marginal edge of the one electrode.