Method and device for placing components on a support

• US 5,007,162 A
• Filed: 01/03/1990
• Issued: 04/16/1991
• Est. Priority Date: 01/06/1989
• Status: Expired due to Fees

• Current Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Original Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Inventors: Weeber, Adrianus A. R.
• Primary Examiner(s): Hall, Carl E.
• Assistant Examiner(s): Arbes, Carl J.
• Application Number:
  US07/460,460
• Time in Patent Office: 468 Days
• Field of Search: 29/740, 29/741, 29/830, 29/833, 29/834, 29/840, 29/832, 228/6.2
• US Class Current: 29/834
• CPC Class Codes: B23P 19/001 Article feeders for assembling machines screws or nuts being carried by a disposable strip or disc B25B23/045
• CPC Class Codes: H05K 13/046 Surface mounting surface mounted components H05K3/341
• CPC Class Codes: Y10T 29/49133 with component orienting
• CPC Class Codes: Y10T 29/49144 by metal fusion
• CPC Class Codes: Y10T 29/53178 Chip component

Abstract

By a pick-up device having pick-up elements, components are picked up one by one from differently spaced positions in tray packings, are moved together above component receiving supports and are then placed one by one on different ones of the supports. The supports are transported along a supply and discharge track. The tray packings are displaced through a supply and discharge mechanism to a presentation position and remain fixed in the presentation position during removal of the components. The components have varying shapes and are of comparatively large dimensions.

Claims

1. A method of placing components on a support, in which within a placement cycle a number of components are picked up from a presentation position in which the components are in a first array of a given spacing in a given direction by means of a pick-up device comprising a number of pick-up elements in a second array in a second spacing in the given direction, after which the pick-up device is moved above the support and all the pick-up elements are positioned one by one above the desired position on the support by the relative movement of the pick-up device with respect to the support and the relevant component is placed in this position in a third spacing of a third array, characterized in supplying the components positioned in said first array in tray packings, picking up the components one by one from the different tray packings to place them in the second array and then placing the components one by one on the support in said third array wherein the spacings of the first, second and third arrays differ.

2. A method as claimed in claim 1 during the step of picking up and during the step of placing components including the step of moving the pick-up elements in an x, y plane in one common path and moving the elements in a z direction defined at right angles to the support and to said x, y plane.

3. A method as claimed in claim 2 including the step of selecting the shortest required displacement time in the sequence of picking up and placing the components.

4. A method as claimed in claim 1, wherein a placement cycle includes picking up a component and placing it on a support, said method including placing a different component on a different support and placing a plurality of the components in a placement cycle on different supports.

5. A method as claimed in claim 2, characterized in displacing the supports after a placement cycle within a placement trajectory distance in the x direction over a distance which is equal to or is a multiple of the distance between two adjacent pick-up elements.

9. A method of claim 2 wherein said step of moving the pick-up elements in the x, y plane is non-linear.

10. The method of claim 1 wherein said picking up the components step includes picking components in said second array in which the components are in different component-to-component spacings in said second array.

6. A device for placing components on a support comprising a supply and discharge mechanism for tray packings, a displaceable pick-up device comprising a plurality of pick-up elements and a supply and discharge track for supports, characterized by

a two-armed robot having first and second arms each of a given length;

a two-armed auxiliary mechanism having third and fourth arms each of the same respective length as the first and second arms;

a coupling mechanism for coupling the third arm of the auxiliary mechanism to the first arm of the robot so they move in unison, and

a plurality of pick-up elements secured to the second arm of the robot and the fourth arm of the auxiliary mechanism.

7. A device as claimed in claim 6 further including a plurality of supply and discharge tracks arranged in a row for receiving and transporting said tray packings.

8. A device as claimed in claim 7 further including an elongate supply and discharge track for receiving and passing component receiving supports.

11. An apparatus for placing components on a support comprising:

means for supplying a first array of components, said array being such that the components have different spacings relative to one another in the array;

component pick-up means including a plurality of pick-up elements having a fixed relative spacing different than the first array spacings;

support means for receiving the components in a second array of a given relative spacing; and

robot means for picking up said components in said first array with said pick-up means so as to place the components in said fixed spacing on said pick-up means and for then discharging the components onto said support means in said second array.

12. The apparatus of claim 11 wherein said second array has a spacing which is an integral multiple of said fixed spacing.

13. The apparatus of claim 11 wherein said fixed spacing is linear, said means for supplying includes receptacle means for positioning the components in different x and y spacings in a plane parallel to said fixed spacing.

14. The apparatus of claim 13 wherein said fixed spacing is uniform between adjacent elements.