Crimpless coaxial cable connector with pull back cable engagement

• US 5,007,861 A
• Filed: 06/01/1990
• Issued: 04/16/1991
• Est. Priority Date: 06/01/1990
• Status: Expired due to Fees

• Current Assignee: Stirling Connectors, Inc.
• Original Assignee: Stirling Connectors, Inc.
• Inventors: Stirling, Albert
• Primary Examiner(s): MCGLYNN, JOSEPH
• Application Number:
  US07/532,292
• Time in Patent Office: 319 Days
• Field of Search: 439/578-585
• US Class Current: 439/578
• CPC Class Codes: H01R 4/5033 using wedge or pin penetrating into the end of a wire in axial direction of the wire
• CPC Class Codes: H01R 9/05 for coaxial cables

Abstract

A crimpless coaxial cable connector is provided which can be secured to a cable simply by pushing the cable into the connector and subsequently pulling it back. The body of the connector has a bushing mounted within it near the cable receiving end having a diameter to closely receive the cable. The body of the connector also has within it an annular mandrel having a bore to receive the stripped core of the cable, and having a sleeve adapted to engage the cable beneath the jacket by pushing the cable and the mandrel together. This stretches the jacket of the cable to a diameter greater than the internal diameter of the bushing. The mandrel is movable from a position in which the sleeve is ot surrounded by the bushing in which the sleeve may be engaged to the cable, to a position in which the sleeve is at least partially within the bushing in which the jacket is frictionally engaged by the bushing, by pulling the cable away from the connector after it has been pushed onto the mandrel sleeve. Preferably, the mandrel is displaced to further tighten the frictional engagement of the jacket by the bushing by screwing the connector onto a threaded coupling unit.

Claims

1. A connector for use with a coaxial cable of the type having a core with a central wire conductor and a foil conductor and having a deformable outer insulating jacket, said connector also being for use with a threaded coupling unit, said connector comprising:

a generally cylindrical body open at both ends, having a threaded portion at one end engageable with said coupling unit, and at the other end being adapted to receive said cable;

a rigid bushing with a bore of a diameter to closely receive said cable, mounted within said body proximal to said other end thereof;

an annular mandrel with a bore of a diameter to closely receive said core of said cable, slidably housed within said body proximal to said one end thereof, said mandrel having a sleeve adapted to engage the cable beneath said jacket, contacting said foil, to thereby stretch and increase the outer diameter of the jacket to a diameter greater than the internal diameter of the bushing, the sleeve being engageable with the cable by pushing the mandrel and the cable together;

said mandrel being movable longitudinally within said body from a first position in which the sleeve is not surrounded by the bushing whereby the sleeve may be engaged to the cable, to a second position via an intermediate position in both of which positions the sleeve is at least partially within the bushing whereby the jacket frictionally engages the bushing to retain the cable in the connector the mandrel being displaced to the intermediate position by pulling the cable away from the connector after engagement of the cable with the mandrel, and the mandrel being displaced to the second position by screwing the connector onto the coupling unit.

2. A connector as recited in claim 1, wherein said bushing and said annular mandrel are rotatable within said connector body.

3. A connector as recited in claim 2, wherein said body has an internal recess receiving said annular mandrel, restraining the longitudinal movement thereof between said first position and second position.

4. A connector as recited in claim 3, wherein said mandrel has a collar received in said internal recess of said body, said collar abutting the end wall of said recess proximal to said other end of said body indicating when said connector has been screwed onto said coupling unit such that said mandrel has reached said second position.

5. A connector as recited in claim 1, 3 or 4 further comprising an O-ring housed within said body proximal said other end thereof, of a diameter to form a close fitting seal with said cable.

6. A connector as recited in claim 4, wherein said collar is provided by a generally disc shaped element having flattened edges adapted to be inserted laterally within said body and thereafter be oriented concentric thereto, and having a bore adapted to receive and lock upon said mandrel when said mandrel is subsequently inserted into said body.

7. A connector as recited in claim 6, wherein said bushing has a flared lip and wherein said body has a second internal recess adapted to receive and hold said lip of said bushing.

8. A connector as recited in claim 7, further comprising an 0-ring disposed between said bushing and said other end of said body, with said bushing in contact therewith.

9. A connector as recited in claim 8, wherein said bushing is free to move longitudinally within a constrained range, and wherein when said mandrel is displaced to said second position with said cable mounted thereon, said bushing is displaced towards said other end to bear upon said 0-ring so as to compress said 0-ring longitudinally thereby causing said 0-ring to seal more tightly to said jacket.

10. A connector as recited in claim 1, 3 or 8, wherein said sleeve of said mandrel is tapered and barbed to facilitate engagement with said cable and inhibit subsequent disengagement.

11. A connector for use with a coaxial cable of the type having a core with a central wire conductor and a foil conductor and having a deformable outer insulating jacket, said connector also being for use with a coupling unit, said connector comprising:

a generally cylindrical body open at both ends, having a mating portion at one end engageable with said coupling unit, and at the other end being adapted to receive said cable;

a bushing with a bore of a diameter to closely receive said cable, mounted within said body proximal to said other end thereof;

an annular mandrel with a bore of a diameter to closely receive said core of said cable, housed within said body proximal to said one end thereof, said mandrel having a sleeve adapted to engage the cable beneath said jacket, contacting said foil, to thereby stretch and increase the outer diameter of the jacket to a diameter greater than the internal diameter of the bushing, the sleeve being engageable with the cable by pushing the mandrel and the cable together;

said mandrel being movable longitudinally within said body from a receiving position in which the sleeve is not surrounded by the bushing whereby the sleeve may be engaged to the cable, to a holding position in which the sleeve is at least partially within the bushing whereby the jacket is frictionally engaged by the bushing to retain the cable in the connector, the mandrel being displaced to the holding position by pulling the cable away from the connector after engagement of the cable with the mandrel.

12. A combination of a coaxial cable and a connector for use with a coupling unit, comprising:

a coaxial cable having a core with a central wire conductor and a foil conductor, and having a deformable outer insulating jacket; and

a connector having a generally cylindrical body open at both ends, engageable at one end with said coupling unit, and at the other end receiving said cable,

a bushing with a bore to closely receive said cable, mounted within said body proximal said other end thereof, and

an annular mandrel with a bore to closely receive said core of said cable, housed within said body proximal to said one end thereof, said mandrel having a sleeve engaged with the cable beneath said jacket, contacting said foil, the jacket being stretched to a diameter greater than the internal diameter of the bushing, said sleeve being engageable with said cable by pushing the mandrel and the cable together;

and wherein by pulling on the cable engaged with the mandrel and by screwing the connector onto the coupling unit, the mandrel is movable longitudinally within said body from a position in which the sleeve is not surrounded by the bushing in which the sleeve may be engaged to the cable, to a position in which the sleeve is at least partially within the bushing in which the jacket frictionally engages the bushing to retain the cable in the connector.