Coaxial cable connector

• US 5,011,432 A
• Filed: 08/28/1990
• Issued: 04/30/1991
• Est. Priority Date: 05/15/1989
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Corporation (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: Raychem Limited (TE Connectivity Limited)
• Inventors: Sucht, Gayle A., Mattis, John S.
• Primary Examiner(s): MCGLYNN, JOSEPH
• Application Number:
  US07/574,413
• Time in Patent Office: 245 Days
• Field of Search: 439/578-585
• US Class Current: 439/584
• CPC Class Codes: H01R 9/05 for coaxial cables

Abstract

A coaxial cable connector is provided for installation and use with a prepared end of a coaxial cable. The connector comprises a body and nut threadably tightenable to the body. The body includes a center pin chuck for engaging the center conductor of the cable when the nut assembly is tightened to the body. The nut defines an interior space including a mandrel assembly which is freely rotatable within the interior space until the nut is tightened to the body. The mandrel assembly includes an insulator cone for guiding the center conductor; it includes a clampling arrangement for engaging and clamping the center pin chuck as the nut is tightened to the body. The assembly further includes a mandrel which is slideably mounted under the cable outer metal jacket in a space provided after removal of a portion of the dielectric core incident to preparation of the cable end. A ferrule is slidably mounted over the outer jacket and the ferrule includes collet fingers disposed over a portion of the mandrel. The mandrel includes a ferrule collet closure for closing the collet fingers of the ferrule to cause them to compress the outer metal jacket against the portion of the mandrel as the nut is tightened to the body of the connector during installation of the connector to the prepared cable end.

Claims

1. A method for connecting to a prepared end of a coaxial cable including a center conductor, dielectric core disposed axially about the center conductor, an outer metal conductor jacket concentric with the center conductor and spaced therefrom by the dielectric core, and outer protective sheathing surrounding the outer metal jacket, the method being practiced with a threaded receiving member and a nut of a connector which is fitted onto the prepared end, and including the following steps which are simultaneously carried out as the threaded receiving member and the nut are longitudinally tightened and compressed toward each other:

inserting an annular portion of the center conductor into the threaded receiving member,

engaging the nut with the threaded receiving member to cause the compression of a collet, and

biting into an annular portion of the outer metal conductor jacket with at least three or more tines of the collet which is radially compressed toward an underlying mandrel within the nut upon engagement.

2. The method according to claim 1 further comprising the step of sacrificially deforming an elastomeric seal compressed between the collet and the nut to force it radially to bear against an annular region of the outer protective sheathing to cause the sheathing and the underlying region of the outer metal jacket to become compressed directly against a second, longitudinally ribbed annular region of the underlying mandrel upon the threaded engagement of the nut on the threaded receiving member.

3. A threadably tightenable coaxial cable nut connector for installation on a prepared end of a coaxial cable including a center conductor, dielectric core disposed axially about the center conductor, an outer metal conductor jacket concentric with the center conductor and spaced therefrom by the dielectic core, and an outer protective plastic sheathing surrounding the outer metal jacket, the prepared end having the outer jacket and protective sheathing trimmed to expose a length of the center conductor, the connector comprising:

a threadably tightenable nut,

the nut defining an interior space including a mandrel assembly freely rotatable within the interior space until the nut is tightened upon installation; and

the mandrel assembly including;

mandrel means slideably mounted under said outer metal conductor jacket and plastic sheathing

ferrule means slideably mounted over said outer conductor jacket and plastic sheathing means and including collet fingers disposed over a portion of said mandrel means,

said mandrel means including ferrule collet closure means for closing the collet fingers of said ferrule means to cause them to compress said outer metal conductor jacket between said portion of said mandrel means and the collet fingers as said nut is tightened during installation of said connector to said prepared cable end.

4. The coaxial cable connector set forth in claim 3 further including threaded receiving body-nut sealing means for effectuating an environmental seal when said nut is threadably tightened during installation.

5. The coaxial cable connector set forth in claim 3 wherein said ferrule collet closure means is press fit onto said mandrel means.

6. The coaxial cable connector set forth in claim 3 wherein said ferrule collet means is formed integrally with said mandrel means.

7. The coaxial cable connector set forth in claim 3 wherein said outer metal jacket, said mandrel means, and said ferrule means are substantially cylindrical and are aligned along a common longitudinal axis when the prepared cable end is inserted into the mandrel assembly of the nut, and wherein said collet closure means defines a converging inside conical closure surface which forces said collet fingers radially toward said longitudinal axis as said nut is tightened during installation.

8. The coaxial cable connector set forth in claim 7 wherein the collet fingers crimp into and deform the outer conductor jacket as the nut is threadably tightened during installation.

9. The coaxial cable connector set forth in claim 7 wherein the converging inside conical closure surface defines a shallow angle relative to the collet fingers.

10. The coaxial cable connector set forth in claim 9 wherein the shallow angle is not substantially greater than about twenty degrees.

11. The coaxial cable connector set forth in claim 3 further comprising connector to cable seal means for effectuating an environmental seal between the outer protective sheathing and the nut when it is tightened during installation of said connector.

12. The coaxial cable connector set forth in claim 11 wherein said connector to cable seal means comprises a sacrificially deformable elastometic material disposed and compressed between an interior face of said nut and said ferrule means as said nut is threadably tightened during installation.

13. The coaxial cable connector set forth in claim 12 wherein said mandrel means includes a spline region directly underlying said connector to cable seal means and causes said metal jacket to engage said spline region to prevent relative rotation of the cable and the connector after said nut has been threadably tightened during installation.

14. A coaxial cable mandrel nut connector for gripping the prepared end of a coaxial cable jacket having the center conductor exposed by the trimming of the cable jacket and any dielectric away from the center conductor, the mandrel nut connector comprising:

a nut defining an interior space including a mandrel assembly freely rotatable within the interior space until the nut is tightened upon installation;

the mandrel assembly including;

a mandrel ferrule combination, the mandrel portion slideably insertable under the cable jacket and the ferrule portion mounted over the jacket when the mandrel is slideably inserted under the cable jacket, the ferrule including fingers disposed over a portion of the mandrel; and

a finger closure means for closing the fingers of the ferrule over a portion of the mandrel after insertion of the mandrel under the cable jacket, the finger closure means causes the fingers to compress and grip the jacket between the mandrel and the fingers as the nut is tightened upon installation.

15. The connector according to claim 14 further comprising sealing means for effectuating an environmental seal between the nut and the cable jacket upon installation.

16. The connector according to claim 14 wherein the ferrule has a plurality of fingers having thinned ends.

17. The connector according to claim 16 wherein the finger closure means defines a converging inside conicla closure surface which forces said fingers radially toward said longitudinal axis upon installation of the nut.

18. The connector according to claim 17 wherein the finger closure means is formed integrally with said mandrel.

19. The connector according to claim 17 wherein the plurality of fingers includes at least three fingers.

20. The connector according to claim 16 further comprising sealing means for effectuating an environmental seal between the nut and the cable jacket upon installation.

21. The connector according to claim 20 wherein the plurality of fingers includes at least three fingers.