Fiber optic safety system

• US 5,012,087 A
• Filed: 04/13/1989
• Issued: 04/30/1991
• Est. Priority Date: 04/13/1989
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Mannava, SeethaRamaiah, Rockstroh, Todd J.
• Primary Examiner(s): Nelms, David C.
• Assistant Examiner(s): Messinger, Michael
• Application Number:
  US07/337,788
• Time in Patent Office: 747 Days
• Field of Search: 250/227, 250/205, 250/227.15, 219/121.6, 219/121.61, 219/121.62, 219/121.76, 219/121.77, 356/73.1, 356/237, 356/239, 128/303.1, 128/395, 128/397
• US Class Current: 250/227.15
• CPC Class Codes: B23K 26/702 Auxiliary equipment
• CPC Class Codes: G01M 11/33 with a light emitter being disposed at one fibre or waveguide end-face, and a light receiver at the other end-face

Abstract

A system for detecting energy leakage from an optical fiber transmitting high power laser beams. A second optical fiber is placed together with the laser power transmitting fiber into a jacketing tube or conduit. The second fiber is connected at one end to a light source and at the other end to a photosensitive diode. Leakage of laser energy from the power transmitting fiber will cause a failure of the second optical fiber, reducing or terminating the transmission of light to the photosensitive diode. Energy leakage from the laser power transmitting fiber can therefore be detected by monitoring the output of the photosensitive diode.

Claims

1. Apparatus for detecting a failure in a laser power transmitting optical fiber, the apparatus comprising:

a single safety detector optical fiber extending along the laser power transmitting optical fiber substantially the entire length thereof;

a jacketing tube, said laser power transmitting fiber and said safety detector fiber being contained within said tube such that laser energy leakage from said laser power transmitting fiber within said tube will cause a failure of said safety detector fiber; and

means for sensing a failure of said safety detector fiber indicative of a failure of said laser power transmitting fiber, said sensing means being positioned at an emergent end of said safety detector optical fiber, proximate to an output end of the laser power transmitting optical fiber.

2. Apparatus according to claim 1, wherein

said safety detector optical fiber includes an incident end;

and

said means for sensing the failure of said safety detector fiber includes a light source optically coupled to said incident end of said safety detector fiber for supplying a safety signal to be carried by said safety detector fiber, and a photosensitive diode optically coupled to receive said safety signal from the emergent end of said safety detector fiber.

3. In a laser machining system including a laser power source optically coupled to one end of a laser power transmitting optical fiber for supplying a laser power beam to be carried by said fiber, fault detecting means comprising:

a light source for generating a safety signal;

a single safety signal transmitting optical fiber extending along the laser power transmitting optical fiber substantially the entire length thereof and having an incident end and an emergent end, said incident end being optically connected to said light source;

a jacketing tube, said laser power transmitting fiber and said safety signal transmitting fiber being contained within said tube such that laser energy leakage from said laser power transmitting fiber within said tube will cause a failure of said safety signal transmitting fiber, inhibiting transmission of said safety signal; and

means, optically connected to receive said safety signal from the incident end of said safety signal transmitting fiber, for generating a signal indicating a failure of said safety signal transmitting fiber, said signal generating means being positioned at said emergent end of said safety signal transmitting fiber, proximate to an output end of the laser power transmitting optical fiber.

4. Apparatus according to claim 3 wherein said light source is a HeNe laser.

5. Apparatus according to claim 3 and further comprising means responsive to said safety signal receiving means for discontinuing the supply of said laser power beam to said laser power transmitting fiber upon the failure of said safety signal transmitting fiber.

6. Apparatus according to claim 5, wherein said means for discontinuing the supply of said laser power beam comprises a relay for turning off said laser power source upon the failure of said safety signal transmitting fiber.

7. Apparatus according to claim 5, wherein said means for discontinuing the supply of said laser power beam includes a shutter for preventing said laser power beam from being supplied to said first fiber upon failure of said safety signal transmitting fiber.

8. Apparatus for transmitting laser energy comprising:

a first optical fiber for transmitting a laser power beam;

a single second optical fiber for transmitting a safety signal extending along said first optical fiber substantially the entire length thereof;

a jacketing tube, said first and second optical fibers being contained within said tube such that laser energy leakage from said first fiber within said tube will cause a failure of said second fiber;

means for sensing the failure of said second fiber, said sensing means being positioned at an emergent end of said second optical fiber, proximate to an output end of said first optical fiber; and

means for discontinuing transmission of said laser power beam upon failure of said second fiber.

9. Apparatus according to claim 8, wherein:

said second optical fiber includes an incident end; and

said means for sensing the failure of said second fiber includes a light source optically coupled to said incident end of said second fiber for supplying a safety signal to be carried by said second fiber, and a photosensitive diode optically coupled to receive said safety signal from the emergent end of said second fiber.

10. Apparatus according to claim 8, and further comprising a flexible metal conduit, said jacketing tube being contained within said conduit.

11. Apparatus consisting of:

a first optical fiber;

a laser power source optically coupled to one end of said first fiber for supplying a laser power beam to be carried by said first fiber;

a single second optical fiber extending along said first optical fiber substantially the entire length thereof;

a jacketing tube, through which said first and second optical fibers are run such that laser energy leakage from said first fiber within said tube will cause a failure of said second fiber;

a flexible metal conduit, said jacketing tube being contained within said conduit;

means for sensing the failure of said second fiber, said sensing means being positioned at an emergent end of said second optical fiber, proximate to an output end of said first optical fiber; and

means for discontinuing the supply of said laser power beam to said first optical fiber upon sending a failure of said second fiber.

12. Apparatus according to claim 11, wherein:

said second optical fiber includes an incident end; and

said means for sensing the failure of said second fiber includes a light source optically coupled to said incident end of said second fiber for supplying a safety signal to be carried by said second fiber, and a photosensitive diode optically coupled to receive said safety signal from the emergent end of said second fiber.

13. Apparatus according to claim 12, wherein said means for discontinuing the supply of said laser power beam comprises a relay responsive to the output of said photosensitive diode to turn off said laser power source upon loss of transmission of said safety signal to said photosensitive diode.

14. Apparatus according to claim 12, wherein said means for discontinuing the supply of said laser power beam includes a shutter responsive to the output of said photosensitive diode for preventing said laser power beam from being supplied to said first fiber upon loss of transmission of said safety signal to said photosensitive diode.

15. Apparatus according to claim 12, wherein said light source is a HeNe laser.

16. Apparatus according to claim 11, wherein said laser power source is a YAG laser.