Inductive proximity switch

• US 5,012,206 A
• Filed: 04/20/1990
• Issued: 04/30/1991
• Est. Priority Date: 04/20/1989
• Status: Expired due to Term

• Current Assignee: Werner Turck GmbH & Co. KG (Turck Holding GmbH)
• Original Assignee: Werner Turck GmbH & Co. KG (Turck Holding GmbH)
• Inventors: Tigges, Burkhard
• Primary Examiner(s): Pascal, Robert J.
• Application Number:
  US07/511,767
• Time in Patent Office: 375 Days
• Field of Search: 331/65, 331/117 R, 324/236, 324/327
• US Class Current: 331/65
• CPC Class Codes: G01V 3/102 by measuring amplitude
• CPC Class Codes: H03K 17/954 controlled by an oscillatory signal
• CPC Class Codes: H03K 2217/952 Detection of ferromagnetic and non-magnetic conductive targets

Abstract

An inductive proximity switch in which a quartz oscillator is connected to a sensor resonant circuit having a sensor coil which is adapted to be influenced by the approach of electrically conductive nonmagnetic nonferrous metal (NF) objects and ferromagnetic metal (FE) objects. A detecting circuit detects when the sensor resonant circuit has an impedance which is indicative of either an NF object or an FE object at a predetermined switching distance from the sensor coil, thus causing the proximity switch to exhibit the same switching distance for both NF and FE objects. The oscillator frequency and the impedance of the sensor resonant circuit at the oscillator frequency are respectively set to be equal to a critical frequency and a critical impedance value at a critical response point defined by a point where impedance-frequency characteristic curves of the sensor resonant circuit under the influence of NF objects and FE objects at the predetermined switching distance intersect. The oscillator frequency and the natural resonant frequency of the sensor resonant circuit when it is uninfluenced by an approaching object are set to be slightly different from each other.

Claims

1. An inductive proximity switch comprising:

oscillator means for producing an oscillator output signal having a substantially constant frequency and a substantially constant amplitude;

sensor resonant circuit means adapted to be influenced by the approach of electrically conductive nonmagnetic nonferrous (NF) objects and ferromagnetic (FE) objects, and having a natural resonant frequency when it is uninfluenced by the approach of an object; and

coupling means for loosely coupling the oscillator output signal to the sensor resonant circuit means such that there is substantially no interaction between the oscillator means and the sensor resonant circuit means;

wherein the frequency of the oscillator output signal and the natural resonant frequency of the sensor resonant circuit means are set to deviate from each other by a predetermined frequency deviation.

2. An inductive proximity switch according to claim 1, wherein the oscillator means comprises an oscillator controlled by a ceramic or quartz resonator.

3. An inductive proximity switch according to claim 2, wherein the oscillator means further comprises frequency divider means for receiving an output signal of the oscillator and for producing the oscillator output signal.

4. An inductive proximity switch according to claim 3, wherein the frequency divider means is an adjustable frequency divider means.

5. An inductive proximity switch according to claim 1, wherein the sensor resonant circuit means has an impedance which changes as the sensor resonant circuit means is influenced by the approach of an object;

wherein the impedance of the sensor resonant circuit means is defined by a first impedance-frequency characteristic curve when the senor resonant circuit means is influenced by an NF object which has approached to a predetermined distance from the sensor resonant circuit means;

wherein the impedance of the sensor resonant circuit means is defined by a second impedance-frequency characteristic curve when the sensor resonant circuit means is influenced by an FE object which has approached to the predetermined distance from the sensor resonant circuit means; and

wherein the first and second impedance-frequency characteristic curves intersect at a critical response point corresponding to a critical impedance and a critical frequency.

6. An inductive proximity switch according to claim 5, further comprising:

detecting means connected to the sensor resonant circuit means for detecting when the impedance of the sensor resonant circuit means is equal to a predetermined impedance; and

switching means connected to the detecting means for producing a proximity switch output signal when the detecting means detects that the impedance of the sensor resonant circuit means is equal to the predetermined impedance;

wherein the frequency of the oscillator output signal is set to be equal to the critical frequency and the predetermined impedance is set to be equal to the critical impedance, thereby causing the proximity switch to exhibit the same switching distance for both NF and FE objects.

7. An inductive proximity switch according to claim 6, wherein the predetermined frequency deviation is set to be equal to a difference between the natural resonant frequency of the sensor resonant circuit means and the critical frequency.

8. An inductive proximity switch according to claim 1, further comprising:

detecting means connected to the sensor resonant circuit means for detecting when the impedance of the sensor resonant circuit means is equal to a predetermined impedance; and

switching circuit means connected to the detecting means for producing a proximity switch output signal when the detecting means detects that the impedance of the sensor resonant circuit means is equal to the predetermined impedance.

9. An inductive proximity switch according to claim 8, wherein the predetermined impedance to be detected by the detecting means is adjustable.

10. An inductive proximity switch according to claim 8, wherein the detecting means has a temperature-dependent detecting characteristic, and further comprising temperature-compensation means for compensating for the temperature-dependent detecting characteristic of the detecting means, wherein the temperature-compensation means comprises at least one temperature-dependent element having a temperature-dependent characteristic which is opposite to the temperature-dependent detecting characteristic of the detecting means.

11. An inductive proximity switch according to claim 10, wherein the at least one temperature-dependent element comprises temperature-dependent resistance means having a substantially negative temperature-dependent resistance characteristic.

12. An inductive proximity switch according to claim 10, wherein the at least one temperature-dependent element comprises at least one semiconductor element.

13. An inductive proximity switch according to claim 12, wherein at least one of the oscillator means, the sensor resonant circuit means, the coupling means, the detecting means, and the switching means comprises at least one semiconductor device having a temperature-dependent characteristic, and wherein the temperature-compensation means also serves to compensate for the temperature-dependent characteristic of the at least one semiconductor device.

14. An inductive proximity switch according to claim 1, wherein the sensor resonant circuit means comprises an active narrow-band bandpass filter.

15. An inductive proximity switch according to claim 14, wherein the active narrow-band bandpass filter comprises an amplifier stage having an adjustable amplification.

16. An inductive proximity switch according to claim 1, wherein the sensor resonant circuit means comprises a sensor coil adapted to be influenced by the approach of NF and FE objects.

17. An inductive proximity switch according to claim 16, wherein the coupling means comprises a coupling capacitor.

18. An inductive proximity switch according to claim 17, wherein the sensor resonant circuit means further comprises two capacitors connected in series across the sensor coil, and wherein the coupling capacitor is connected to the sensor resonant circuit means between the series-connected capacitors.

19. An inductive proximity switch according to claim 17, wherein the sensor coil has a tap, and wherein the coupling capacitor is connected to the tap of the sensor coil.

20. An inductive proximity switch according to claim 17, wherein the coupling means further comprises an excitation coil magnetically coupled to the sensor coil, and wherein the coupling capacitor is connected to the excitation coil.

21. An inductive proximity switch according to claim 1, wherein the coupling means comprises a voltage-current transformer.

22. An inductive proximity switch according to claim 1, wherein the frequency of the oscillator output signal is adjustable.

23. An inductive proximity switch according to claim 1, wherein the amplitude of the oscillator output signal is adjustable.

24. An inductive proximity switch according to claim 1, wherein the natural resonant circuit frequency of the sensor resonant circuit means is adjustable.

25. An inductive proximity switch according to claim 1, wherein the sensor resonant circuit means has a quality Q, and comprises means for connecting fixed or adjustable resistance means to adjust the quality Q.