Acoustic emission simulator

• US 5,014,556 A
• Filed: 01/16/1990
• Issued: 05/14/1991
• Est. Priority Date: 01/16/1990
• Status: Expired due to Term

• Current Assignee: Score Atlanta, Inc.
• Original Assignee: Dunegan Engineering Consultants, Inc.
• Inventors: Dunegan, Harold L.
• Primary Examiner(s): Myracle, Jerry W.
• Application Number:
  US07/465,481
• Time in Patent Office: 483 Days
• Field of Search: 73/801, 73/587, 73/865.6, 73/1 DV
• US Class Current: 73/587
• CPC Class Codes: B06B 3/00 Methods or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00

Abstract

The invention simulates acoustic emission signals produced by crack growth within a structure so that listening equipment may properly be calibrated to listen for acoustic emission signals from actual structural crack growth. The invention has several embodiments which generate acoustic emission signals from a crack growing in a specimen such that the acoustic emission signals have a broad bandwidth as the crack grows. The acoustic emission signals produced by the growing crack can be introduced into a structure being monitored through a cone-shaped portion which is bonded to the structure being monitored.

Claims

1. An apparatus for simulating a point source of acoustic emission signals into a structure undergoing a nondestructive test comprising:

a waveguide for attachment to said structure, said waveguide having a conical configuration to simulate a point source of acoustic emission signals,

a hydrogen charged bolt having a machined groove about its axis for providing a hydrogen charged specimen in which a crack may be induced under torque; and

a body having a mating threaded opening for holding the end face of said bolt in abutting contact with said waveguide so that as the bolt is rotated relative to said housing, the torque will induce a crack at said machined groove.

2. The apparatus of claim 1 wherein said body has a plurality of outwardly radiating fins for absorbing any stress waves that couple into said body through the screw threads of said bolt and for providing a heat sink for any excess heat energy induced into said apparatus by said structure under test and for absorbing internal reflections which tend to make the stress wave from a growing crack appear to be longer in time.

3. The apparatus of claim 1, wherein a loading washer is placed between the head of said bolt and said body to maintain the torque load upon the crack once this crack starts in the bolt to assure that the bolt will be caused to go to failure.

4. An apparatus for simulating a point source of stress waves in a structure undergoing nondestructive test, comprising:

a specimen containing a crack portion adapted for containing a crack which grows, generating acoustic emission signals, when the specimen is loaded;

a waveguide for attaching to said structure and injecting acoustic emission signals into said structure, said waveguide comprising;

a cone portion for attaching to said structure, said cone portion having a conical shape so as to simulate a point source of acoustic emission signals; and

a shank portion integral with said cone portion; and

a body portion for receiving the shank portion of said waveguide and holding together said waveguide and said specimen, such that stress waves produced by said specimen are transferred to said waveguide.

5. The apparatus of claim 4, wherein said shank portion has threads.

6. The apparatus of claim 4, wherein said body portion has a threaded center hole.

7. The apparatus of claim 4, wherein said body portion has fins.

8. The apparatus of claim 4, wherein said body portion has a flat portion adapted to receive a wrench.

9. The apparatus of claim 4, wherein said specimen is a bolt.

10. The apparatus of claim 9, wherein said bolt contains a machined groove about its axis.

11. The apparatus as defined in claim 9, additionally comprising:

a washer, said washer provided between said body portion and said bolt.

12. An apparatus as defined in claim 4, additionally comprising:

a cap for encasing said specimen, said cap being attachable to said body portion.

13. A method of acoustic emission simulation in a structure, comprising:

a. attaching a specimen and a waveguide to a body portion, said body portion comprising means for joining said specimen with said waveguide such that emissions from said specimen caused by propagation of a crack in said specimen are transferred to said waveguide;

b. attaching said waveguide to a structure; and

c. providing a load on said specimen such that said stress propagates a crack within said specimen.

14. An apparatus for simulating stress waves in a structure, comprising:

a cone portion for attaching to said structure and injecting stress waves into said structure, said cone portion having a conical shape;

a central portion integral with said cone portion, said central portion having a circular cross section, said circular cross section tapering to its narrowest at said cone portion, said central portion having oppositely placed longitudinal grooves on its surface;

an end portion integral with said central portion, said end portion having a uniform circular cross section throughout, said end portion having oppositely placed longitudinal grooves on its surface integral with said longitudinal grooves of said central portion, said end portion having a crack lying in the plane of said longitudinal grooves; and

a bolt, said bolt being inside a threaded hole of said end portion and extending through to said crack of said end portion and pressing against an opposite side of said crack.

15. The apparatus of claim 14, wherein said central portion has screw threads cut on its exterior surface and said central portion is encapsulated in a metal loaded urethane containing entrapped air bubbles.

16. An apparatus for simulating a point source of acoustic emission signals into a structure undergoing a nondestructive test, comprising:

a waveguide for attachment to said structure, said waveguide simulating a point source of acoustic emission signals;

a hydrogen charged specimen comprising a threaded bolt engaging said waveguide, said bolt having a weakened portion in which a crack will be induced when the bolt is placed under torque; and

means for absorbing and minimizing stress waves that do not directly couple into said waveguide from said induced crack.

17. An apparatus for simulating a point source of acoustic emission signals into a structure undergoing a nondestructive test, comprising:

a waveguide for attachment to said structure, said waveguide simulating a point source of acoustic emission signals; and

a hydrogen charged specimen comprising a threaded bolt engaging said waveguide, such bolt having a weakened portion in which a crack will be induced when the bolt is placed under torque.