Capacitive liquid level sensor

• US 5,017,909 A
• Filed: 01/06/1989
• Issued: 05/21/1991
• Est. Priority Date: 01/06/1989
• Status: Expired due to Fees

• Current Assignee: Standex Electronics, Inc. (Standex International Corporation)
• Original Assignee: Standex International Corporation
• Inventors: Goekler, Lewis E.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Negash, Kinfe-Michael
• Application Number:
  US07/294,200
• Time in Patent Office: 865 Days
• Field of Search: 340/620, 340/619, 340/618, 73/304 C, 324/61 R, 324/663, 324/672, 324/687, 361/284
• US Class Current: 340/620
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes

Abstract

A non-intrusive fluid level detector including a single point capacitive sensor mounted on the outside surface of a receptacle such that capacitive principles can be utilized to sense the level of a liquid contained within the receptacle. The sensor assembly is disposed in a substantially fixed position on the exterior wall of the receptacle wherein the dielectric effect of the liquid changes the effective capacitance of the sensing capacitor as the liquid rises and falls within the receptacle. This change in effective capacitance is detected by electronic circuitry included in the detector device. In one embodiment, the fluid level detector is directly mounted to a completely non-conductive receptacle. In another embodiment, the fluid level detector is mounted to a non-conductive window which is an integral part of a receptacle fabricated out of a conductive material.

Claims

1. A non-intrusive fluid level detector for detecting a predetermined level of a liquid contained within an electrically conductive receptacle, comprising:

a single capacitance plate mounted on said receptacle and electrically insulated from said receptacle, said capacitance plate being cooperative with said receptacle and the liquid in the receptacle to produce a sensor capacitor having a capacitance which varies in magnitude in accordance with the level of liquid contained within the receptacle;

detection circuitry coupled to said capacitance plate and responsive to a difference between a voltage decay signal derived from said sensor capacitor and a reference voltage decay signal derived from a reference capacitor to provide an output signal when a predetermined voltage difference is detected therebetween; and

indicating means coupled to said detection circuitry and responsive to said predetermined voltage difference as detected by said detection circuitry to provide an indication of predetermined level of liquid contained within the receptacle.

2. The fluid level detector of claim 1, wherein said detection circuitry and said capacitance plate are separate, physically independent units which are coupled electronically.

3. The fluid level detector of claim 1 wherein said capacitance plate is made of a copper plate.

4. The fluid level detector of claim 1 wherein said capacitance plate includes mounting means for mounting said plate to an exterior wall of the receptacle.

5. The fluid level detector of claim 1 wherein the detection circuitry and capacitance plate are mounted on a circuit board, the circuit board including mounting means for mounting said circuit board on a wall of the receptacle.

6. The fluid level detector of claim 5 including a housing means comprising a unitary structure, wherein said detection circuitry and said capacitance plate are embodied within said housing means.

7. The fluid level detector of claim 6, wherein the housing means includes mounting means for securing the housing means to an exterior wall of the receptacle.

8. The fluid level detector of claim 1, wherein said predetermined voltage difference corresponds to the absence of liquid in said receptacle.

9. The fluid level detector of claim 1, wherein said indicating means includes an alarm lamp which is energized when said predetermined voltage difference is detected.

10. The fluid level detector of claim 1 wherein said detection circuitry includes:

first circuit means for receiving an oscillating voltage signal and providing a voltage decay signal, decaying over time in response to a negative transition in the oscillating voltage signal;

second circuit means for providing the reference voltage signal; and

third circuit means for comparing the voltage decay signal and the reference voltage and providing said output signal when a predetermined voltage difference is detected.

11. The fluid level detector of claim 1, wherein said detection circuitry includes:

a voltage regulator circuit for providing direct current source and reference voltage signals;

said square wave oscillator circuit for providing a square wave oscillating signal to a reference capacitor and to said sensor capacitor from the direct current source voltage signal;

a reference capacitance circuit for providing a first voltage decay signal, decaying over time in response to a negative transition in the square wave oscillating signal, as derived from the reference capacitor;

a first voltage comparator circuit for comparing the output signal of the reference capacitance circuit to the direct current reference voltage signal and providing a first voltage comparator output signal;

a sensor capacitance circuit for providing a second voltage decay signal, decaying over time in response to a negative transition in said square wave oscillating signal, as derived from said second capacitor;

a second voltage comparator circuit for comparing the output of the sensor capacitance circuit to the output of the first voltage comparator circuit and providing a second voltage comparator output signal; and

a third voltage comparator circuit for comparing the output of the second voltage comparator circuit to the direct current reference voltage signal and providing a third voltage comparator output signal to an indicator circuit for providing an indication of when a predetermined voltage difference is detected.

12. A non-intrusive fluid level detector for detecting a predetermined level of liquid in a container, comprising:

container means for containing the liquid, said container means fabricated from an electrically insulating material;

at least two conductive plates situated in the same plane and mounted to said container means, said at least two conductive plates being cooperative with liquid in the container means to produce a sensor capacitor having a capacitance which varies in magnitude in accordance with the level of liquid contained within the container means;

detection circuitry coupled to said sensor capacitor and responsive to a difference between a voltage decay signal derived from said sensor capacitor and a reference voltage decay signal derived from a reference capacitor to provide an output signal when a predetermined voltage difference is detected therebetween; and

indicating means coupled to said detection circuitry and responsive to said output signal to provide an indication of predetermined level of liquid contained within the container means.

13. A non-intrusive fluid level detector for detecting a predetermined level of liquid in a container comprising:

container means for containing the liquid, said container means fabricated from a metallic, electrically conductive material, said container means including a window of non-conductive material as an integral portion of a wall of said container means;

a single capacitance plate for mounting to said window of non-conductive material, said capacitance plate being cooperative with said electrically conductive receptacle and the liquid in the container means to produce a sensor capacitor having a capacitance which varies in magnitude in accordance with the level of liquid contained within the container means;

detection circuitry coupled to said sensor capacitor and responsive to a difference between a voltage signal derived from said sensor capacitor and a reference voltage to provide an output signal when a predetermined voltage difference is detected; and

indicating means coupled to said detection circuitry wherein said indicating means is responsive to said output signal to provide an indication of a predetermined level of liquid contained within the container means.

14. A non-intrusive capacitive liquid level sensor for detecting a predetermined level of liquid in a container, comprising:

non-conductive container means for storing liquid;

at least two conductive plates situated in the same plane wherein said at least two conductive plates are cooperative with the liquid in the container means to provide a sensor capacitor having a capacitance which varies in magnitude with respect to the amount of liquid present between said at least two conductive plates;

detection circuit means coupled to said sensor capacitor, said detection circuit means including;

an oscillator circuit coupled to said sensor capacitor for providing an oscillating voltage signal to said sensor capacitor, said sensor capacitor providing a sensor voltage decay signal as the voltage across said sensor capacitor decays over time in response to a negative transition in the oscillating voltage signal;

a reference capacitor circuit coupled to said oscillator circuit for receiving said oscillating voltage signal and providing a reference voltage decay signal, as the voltage across said reference capacitor decays over time in response to a negative transition in the oscillating voltage signal;

a voltage comparator circuit coupled to said sensor capacitor and to said reference capacitor circuit for receiving and comparing said reference voltage decay signal and said sensor voltage decay signal and providing an output signal when a predetermined voltage difference is detected therebetween; and

indicating means coupled to said detection circuit means, responsive to said output signal to provide an indication of the presence or absence of a predetermined level of liquid in the container means.

15. A non-intrusive capacitive liquid level sensor for detecting a predetermined level of liquid in a container, comprising:

electrically conductive container means for storing liquid, said container means including, as an integral portion of a wall of said container means, a window of non-conductive material;

a single capacitance plate for mounting to said window of non-conductive material, wherein said single capacitance plate is cooperative with said electrically conductive container means and the liquid therein to provide a sensor capacitor having a capacitance which varies in magnitude with respect to the amount of liquid present in said container means;

detection circuit means coupled to said sensor capacitor, said detection circuit means including;

an oscillator circuit coupled to said sensor capacitor for providing an oscillating voltage signal to said sensor capacitor, said sensor capacitor providing a sensor voltage decay signal as the voltage across said sensor capacitor decays over time in response to a negative transition in the oscillating voltage signal;

a reference capacitor circuit coupled to said oscillator circuit for receiving said oscillating voltage signal and providing a reference voltage decay signal, as the voltage across said reference capacitor decays over time in response to a negative transition in the oscillating voltage signal;

a voltage comparator circuit coupled to said sensor capacitor and to said reference capacitor circuit for receiving and comparing said reference voltage decay signal and said sensor voltage decay signal and providing an output signal when a predetermined voltage difference is detected therebetween; and

indicating means coupled to said detection circuit means and responsive to said output signal to provide an indication of the presence or absence of a predetermined level of liquid in the container means.

16. A non-intrusive liquid level sensor for detecting a predetermined level of liquid contained within a receptacle, comprising:

a single capacitance plate mounted to said receptacle, said capacitance plate being cooperative with the liquid in the receptacle and the residual ground of the receptacle to produce a sensor capacitor having a capacitance which varies in magnitude in accordance with the level of liquid contained within the receptacle;

detection circuitry coupled to said capacitance plate and responsive to a difference between a voltage signal derived from said sensor capacitor and a reference voltage signal to provide an output signal when a predetermined voltage difference is detected; and

indicating means coupled to said detection circuitry and responsive to said predetermined voltage difference as detected by said detection circuitry to provide an indication of a predetermined level of liquid contained within the receptacle.