Film changer having film-receiving, nondriven cassette with spiral-shaped guide plate

• US 5,018,182 A
• Filed: 11/15/1988
• Issued: 05/21/1991
• Est. Priority Date: 11/15/1988
• Status: Expired due to Fees

• Current Assignee: Medrad Incorporated (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Cowan, Kevin P., Reilly, David M., Havrilla, Joseph B., Lewandowski, Stanley R., Fazi, Bruno Jr.
• Primary Examiner(s): Church, Craig E.
• Application Number:
  US07/271,457
• Time in Patent Office: 917 Days
• Field of Search: 378/95, 378/162, 378/165-166, 378/171-174, 378/181-182, 206/387, 206/455, 206/602, 354/275-277, 354/281, 352/78 R
• US Class Current: 378/173
• CPC Class Codes: G03B 42/045 apparatus for loading or unloading the holders

Abstract

An x-ray film changer includes a removably mounted, passive-type cassette having no film driving mechanism and comprising a film-receiving spiral guide plate extending within the cassette in excess of one and one-half 360° turns. The cassette further comprises an anvil bar for reverse bending of the guide plate when the cassette is opened, to facilitate film removal, a light-blocking gate which uncovers a film feed-in slot in response to mounting of the cassette on a film exposure device, and a combination carrying handle-latch mechanism. The film changer further includes a tachometer generator-timing circuit delay system for varying the lead time of a firing command to an x-ray generator in response to the speed of an approaching film, a transversely extending, pivotable film stop-and-orienting bar synchronized with film clamping and feed mechanisms, a film anti-bounce mechanism an indicia printing mechanism having a liquid crystal display with a backlighted electroluminescent panel, and film feed sensors for detecting film misfeeds and an unacceptable number of film "short feed" conditions in a film sequence.

Claims

1. A medical x-ray film processing device for an x-ray apparatus, which comprises:

a medical x-ray film exposure device for holding a sheet of film during an x-ray film exposure operation;

a passive-type cassette, which includes no film driving mechanism, for receiving an exposed film from the film exposure device, the cassette being removably mounted on the film exposure device and comprising an essentially box-shaped housing having an open top and a film-receiving feed-in-slot in a front wall;

a guide plate in the housing and formed into an inwardly spiraling configuration having an outer open end and an inner end, so that a film fed through the feed-in slot into the open end of the spiraling configuration and along an interior surface of the guide plate assumes a configuration corresponding to that of the guide plate, to facilitate storage of the film in a small space;

a top cover for the open top of the housing, the top cover having a first end pivotably mounted on the housing adjacent a housing rear wall and having a second end which opens adjacent the housing front wall upon pivoting of the cover, and the guide plate having an entrance end supported on the second end of the cover so that opening of the cover exposes the interior of the guide plate for removal of film therefrom;

releasable means for retaining the cover in a closed position;

film feeding means in the film exposure device for feeding an exposed film from the film exposure device into the cassette and along the interior surface of the guide plate after a film exposure operation; and

anvil bar means for engaging the guide plate and causing reverse-bending of the guide plate when the cover is moved to an open position.

2. The medical film processing device as recited in claim 1, wherein the anvil bar means extends between sidewalls of the housing.

3. The medical film processing device as recited in claim 1, wherein the top cover is pivotably mounted on the anvil bar means.

4. The medical film processing device as recited in claim 1, which further comprises:

light-blocking means movably mounted on the front wall of the box-shaped housing for preventing light from entering the cassette through the film feed-in slot; and

means on the film exposure device for engaging and moving the light-blocking gate means from covering relationship over the film feed-in slot into uncovering relationship with respect to the film feed-in slot, in response to mounting of the cassette on the film exposure device.

5. The medical film processing device as recited in claim 1, which further comprises:

latch means on the film exposure device for retaining the cassette on the film exposure device; and

combination carrying handle-latch means movably mounted on the cassette, the combination carrying handle-latch means being movable between a latching position engaged with the latch means on the film exposure device, for securing the cassette to the film-exposure device, and an a released unlatched cassette-carrying disengaged from the latch means on the film exposure device, for removal of the cassette from the film-exposure device.

6. The medical film processing device as recited in claim 1, wherein the guide plate has a spiraling configuration extending in excess of one and one-half 360°

turns and the inner end of the guide plate includes a radially inward-directed film stop.

7. The medical film processing device as recited in claim 6, which further comprises:

shoulders on sidewalls of the housing and extending rearward from the housing front wall for supporting edge portions of the guide plate when the cover is closed;

spiral grooves in the housing sidewalls having additional edge portions of the guide plate received therein; and

elongated light-tight seals mounted on the shoulders and in the spiral grooves.

8. The medical film processing device as recited in claim 6, which further comprises a reinforcing bar secured to the film stop and having opposite ends disposed in recesses in sidewalls of the housing.

9. A medical x-ray film processing device for an x-ray apparatus, which comprises:

a medical x-ray film exposure device for holding a sheet of film during an x-ray film exposure operation;

a cassette for receiving an exposed film from the film exposure device, the cassette being removably mounted on the film exposure device and comprising a wall having a film feed-in slot;

film feeding means in the film exposure device for feeding an exposed film from the film exposure device into the cassette through the film feed-in slot after a film exposure operation;

light-blocking gate means movably mounted on the wall of the cassette for preventing light from entering the cassette through the film feed-in slot;

transversely disposed supporting-and-alignment means on one of the film exposure device or the cassette and snugly receivable in corresponding supporting-and-alignment slot means in the other of the film exposure device or the cassette; and

moving means on the film exposure device for engaging and moving the light-blocking gate means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device, the moving means causing downward vertical movement of the light-blocking gate means as the cassette is moved vertically upward relative to the film exposure device to locate the supporting-and-alignment means in the supporting-and-alignment slot means.

10. The medical film processing device as recited in claim 9, which further comprises:

resilient means on the cassette for biasing the light-blocking gate means into covering relationship with respect to the film feed-in slot.

11. The medical film processing device as recited in claim 9, wherein the cassette is of a passive type which contains no film drive mechanism and further comprises a spiral guide plate in the cassette so that film fed through the feed-in slot and along an interior surface of the guide plate assumes a configuration corresponding to that of the guide plate.

12. The medical film processing device as recited in claim 11, wherein the spiral guide plate extends in a spiral path in excess of one and one-half 360°

turns and has an inner end with a radially inward-directed film stop.

13. A medical x-ray film processing device for an x-ray apparatus, which comprises:

a medical x-ray film exposure device for holding a sheet of film during an x-ray film exposure operation;

a cassette for receiving an exposed film from the film exposure device, the cassette being removably mounted on the film exposure device and comprising a wall having a film feed-in slot;

film feeding means in the film exposure device for feeding an exposed film from the film exposure device into the cassette through the film feed-in slot after a film exposure operation;

light blocking gate means movably mounted on the wall of the cassette for preventing light from entering the cassette through the film feed-in slot;

moving means on the film exposure device for engaging and moving the light-blocking gate means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to relative vertical movement between the film exposure device and the cassette during mounting of the cassette on the film exposure device; and

projecting guide members on one of the film exposure device or the cassette and receivable in slots in the other of the film exposure device or the cassette, the slots having greater vertical height than the projecting guide members to permit relative vertical movement between the film exposure device and the cassette after the projecting guide members are received in the slots.

14. The medical film processing device as recited in claim 13, which further comprises:

a transversely disposed light-sealing bar on one of the film exposure device or the cassette and snugly receivable in corresponding slot in the other of the film exposure device or the cassette.

15. The medical film processing device as recited in claim 14, wherein the moving means on the film exposure device for moving the light-blocking gate means causes downward vertical movement of the light-blocking gate means as the cassette is moved vertically upward to locate the supporting-and-alignment means in the supporting-and-alignment slot means.

16. The medical film processing device as recited in claim 15, which further comprises:

latch means on the projecting guide members for retaining the cassette on the film exposure device; and

combination carrying handle-latch means movably mounted on the cassette for securing the cassette to the film exposure device, the combination carrying handle-latch means being movable between a released unlatched cassette-carrying position and a latching position engaged with the latch means on the projecting guide members.

17. A cassette for receiving an exposed film from an x-ray film exposure device, which comprises:

means for removably mounting the cassette on the x-ray film exposure device;

a housing including a wall having a film feed-in slot;

light-blocking gate means movably mounted on the housing wall for preventing light from entering the cassette through the film feed-in slot;

moving means on the light-blocking gate means for moving the light-blocking gate means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device; and

combination carrying handle-latch means forming part of the mounting means and movably mounted on the cassette for securing the cassette to the film exposure device, the combination carrying handle-latch means being movable between a released unlatched cassette-carrying position and a locking latched position.

18. A medical x-ray film processing device for an x-ray apparatus, which comprises:

a medical x-ray film exposure device for holding a sheet of film during an x-ray film exposure operation;

a cassette for receiving an exposed film from the film exposure device, the cassette being removably mounted on the film exposure device;

film feeding means in the film exposure device for feeding an exposed film into the cassette;

latch means on the film exposure device for retaining the cassette on the film exposure device; and

combination carrying handle-latch means movably mounted on the cassette, the combination carrying handle-latch means being movably between a latching position engaged with the latch means on the film exposure device, for securing the cassette to the film exposure device, and an unlatched cassette-carrying position disengaged from the latch means on the film exposure device, for removal of the cassette from the film exposure device.

19. The medical film processing device as recited in claim 18, wherein the cassette includes a pivoted top cover and a carrying handle of the combination carrying handle-latch means engages over the top cover in the latching position.

20. The medical film processing device as recited in claim 18, which further comprises resilient means on the cassette for biasing the combination carrying handle-latch means to the unlatching position.

21. The medical film processing device as recited in claim 18, wherein the combination carrying handle-latch means comprises:

a pair of plate members pivotably mounted on opposite sides of the cassette;

a carrying handle extending between the plate members above the cassette; and

latch means on the plate members for engaging the latch means on the film exposure device.

22. The medical film processing device as recited in claim 18, which further comprises projecting guide members on the film exposure device receivable in slots in the cassette, the latch means of the film exposure device being mounted on the projecting guide members.

23. The medical film processing device as recited in claim 18, wherein the cassette is of a passive type which contains no film drive mechanism and further comprises a spiral guide plate in the cassette so that film fed into the cassette and along an interior surface of the guide plate assumes a configuration corresponding to that of the guide plate.

24. The medical film processing device as recited in claim 23, wherein the spiral guide plate extends in a spiral path in excess of one and one-half 360°

turns and has an inner end with a radially inward-directed film stop.

25. A passive-type cassette which includes no film driving mechanism, for receiving an exposed film from an x-ray film exposure device, which comprises:

an essentially box-shaped housing having an open top and a film-receiving feed-in-slot in a front wall;

a guide plate formed into an inwardly spiraling configuration having an outer open end and an inner end, such that a film fed through the feed-in-slot into the open end of the spiraling configuration and along an interior surface of the guide plate assumes a configuration corresponding to that of the guide plate, to facilitate storage of the film in a small space;

a top cover for the open top of the housing, the top cover having a first end pivotably mounted on the housing adjacent a housing rear wall and having a second end which opens adjacent the housing front wall upon pivoting of the cover, and the guide plate having an entrance end supported on to the second end of the cover so that opening of the cover exposes the interior of the guide plate for removal of film therefrom; and

anvil bar means for engaging the guide plate and causing reverse-bending of the guide plate when the cover is moved to an open position.

26. The passive-type cassette as recited in claim 25, wherein the anvil bar means extends between sidewalls of the housing.

27. The passive-type cassette as recited in claim 25, wherein the top cover is pivotably mounted on the anvil bar means.

28. The passive-type cassette as recited in claim 25, which further comprises:

light-blocking gate means movably mounted on the front wall of the housing for preventing light from entering the cassette through the film feed-in slot, the light-blocking gate means being movable from covering relationship over the film feed-in slot into uncovering relationship with respect to the film feed-in slot in response to mounting of the cassette on the film exposure device.

29. The passive-type cassette as recited in claim 25, which further comprises:

combination carrying handle-latch means movably mounted on the cassette, the combination carrying handle-latch means being movable between a latching position for securing the cassette to the film-exposure device, and an unlatched cassette-carrying position for removal of the cassette from the film-exposure device.

30. The passive-type cassette as recited in claim 25, wherein the guide plate has a spiraling configuration extending in excess of one and one-half 360°

turns and the inner end of the guide plate includes a radially inward-directed film stop.

31. The passive-type cassette as recited in claim 30, which further comprises:

shoulders on sidewalls of the housing and extending rearward from the housing front wall for supporting edge portions of the guide plate when the cover is closed;

spiral grooves in the housing sidewalls having additional edge portions of the guide plate received therein; and

elongated light-tight seals mounted on the shoulders and in the spiral grooves.

32. The passive-type cassette as recited in claim 30, which further comprises a reinforcing bar secured to the film stop and having opposite ends disposed in recesses in sidewalls of the housing.

33. A cassette for receiving an exposed film from an x-ray film exposure device, which comprises:

means for removably mounting the cassette on the film exposure device, the mounting means including transversely disposed supporting-and-alignment means for cooperating with corresponding mating supporting-and-alignment means on the film exposure device;

a housing including a wall having a film feed-in slot;

light blocking gate means movably mounted on the housing wall for preventing light from entering the cassette through the film feed-in slot; and

moving means on the light-blocking gate means for moving the light-blocking gate means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device, the moving means causing downward vertical movement of the light-blocking gate means as the cassette is moved vertically upward to locate the cassette supporting-and-alignment means in alignment with the film exposure device supporting-and-alignment means.

34. The cassette as recited in claim 33, which further comprises:

the resilient means for biasing the light-blocking gate means into covering relationship with respect to the film feed-in slot.

35. The cassette as recited in claim 33, wherein the cassette is of a passive type which contains no film drive mechanism and further comprises a spiral guide plate in the cassette so that film fed through the feed-in slot and along an interior surface of the guide plate assumes a configuration corresponding to that of the guide plate.

36. The cassette as recited in claim 35, wherein the spiral guide plate extends in a spiral path in excess of one and one-half 360°

turns and has an inner end with a radially inward-directed film stop.

37. A cassette for receiving an exposed film from an x-ray film exposure device, which comprises:

means for removably mounting the cassette on the x-ray film exposure device;

a housing including a wall having a film feed-in slot;

light-blocking gate means movably mounted on the housing wall for preventing light from entering the cassette through the film feed-in slot; and

moving means on the light-blocking gate means for moving the light-blocking gate means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to relative vertical movement between the cassette and the film exposure device during mounting of the cassette on the film exposure device;

the mounting means comprising slots in sidewalls of the cassette for receiving projecting guide members on the film exposure device, the slots having greater vertical height than the projecting guide members to permit relative vertical movement between the cassette and the film exposure device after the projecting guide members are received in the slots.

38. The cassette as recited in claim 37, wherein the mounting means further comprises a transversely disposed light-sealing bar for cooperating with a corresponding mating slot on the film exposure device.

39. The cassette as recited in claim 38, wherein the moving means on the light-blocking gate means causes downward vertical movement of the light-blocking gate means as the cassette is moved vertically upward to locate the cassette supporting-and-alignment means in alignment with the film exposure device supporting-and-alignment means.

40. A medical x-ray film exposure system for an x-ray apparatus, which comprises:

an x-ray film magazine;

a film exposure device for receiving film from the film magazine for an x-ray film exposure operation;

a film receiving cassette for receiving exposed film from the film exposure device;

first feed means for feeding film from the film magazine into an exposure position in the film exposure device;

second feed means in the film exposure device for feeding exposed film into the cassette;

first optical sensing means spaced a preselected distance from an exit end of the film exposure device for sensing when a film has been fed from the film magazine into the film exposure device a sufficient distance to obtain an acceptable film exposure;

second optical sensing means adjacent the exit end of the film exposure device for sensing when the film has not been fed completely into the film exposure device, producing a "short feed" film condition; and

means for counting the "short feed" film condition occurrences in a film sequence and deenergizing the system when a preselected number of "short feed" film conditions occurs in the sequence.

41. A medical x-ray film exposure device for an x-ray apparatus, which comprises:

clamping means for clamping a sheet of x-ray film in an exposure position for an x-ray film exposure operation;

feed means for feeding sheets of film sequentially into and out of the exposure position for respective exposure operations;

means for forming indicia, including sequential film numbers, on edge portions of the sheets of film during the exposure operations;

liquid crystal display means including a backlighted electroluminescent panel, forming part of the indicia forming means, for producing an image of the indicia to be formed on the sheets of film; and

means for controlling the image produced by the liquid crystal display means, including the sequential film numbers, to control the indicia formed on the sheets of film.

42. A cassette for receiving an exposed x-ray film from an x-ray film exposure device, which comprises:

combination carrying handle-latch means movably mounted on the cassette, the combination carrying handle-latch means being movable between a latching position for securing the cassette to the x-ray film exposure device, and an unlatched cassette-carrying position for removal of the cassette from the x-ray film exposure device, said combination carrying handle-latch means including a carrying handle which projects from the cassette in the unlatched cassette-carrying position.

43. The cassette as recited in claim 42, wherein the cassette includes a pivoted top cover and a carrying handle of the combination carrying handle-latch means engages over the top cover in the latching position.

44. The cassette as recited in claim 42, which further comprises resilient means for biasing the combination carrying handle-latch means to the unlatching position.

45. The cassette as recited in claim 42, wherein the combination carrying handle-latch means comprises:

a pair of plate members pivotably mounted on opposite sides of the cassette;

a carrying handle extending between the plate members above the cassette; and

latching means on the plate members for securing the cassette to the film exposure device.

46. The cassette as recited in claim 42, wherein the cassette is of a passive type which contains no film drive mechanism and further comprises a spiral guide plate in the cassette so that film fed through the feed-in slot and along an interior surface of the guide plate assumes a configuration corresponding to that of the guide plate.

47. The cassette as recited in claim 46, wherein the spiral guide plate extends in a spiral path in excess of one and one-half 360°

turns and has an inner end with a radially inward-directed film stop.

48. A medical film exposure system, which comprises:

a film exposure device for receiving an unexposed sheet of film;

feed means for feeding the unexposed sheet of film into an exposure position in the film exposure device;

an x-ray generator for producing x-rays to expose the film in the film exposure device;

means for transmitting a firing command to the x-ray generator before the unexposed sheet of film reaches the exposure position in the film exposure device;

means for measuring the speed of the film as it approaches the film exposure position; and

programmable timing circuit delay means for varying the delay between the time at which the firing command is transmitted to the x-ray generator and the time at which the unexposed film reaches the exposure position, in response to the speed of the film as determined by the measuring means.

49. The medical film exposure system as recited in claim 48, wherein the film speed measuring means comprises tachometer means for measuring pulses produced by a film drive motor of the film feeding means.

50. The medical film exposure system as recited in claim 49, wherein the tachometer means comprises:

a continuously operating light source;

a light receiver; and

a chopper wheel driven by the film drive motor and interposed between the light source and the light receiver.

51. The medical film exposure device as recited in claim 50, wherein the tachometer means also provides a feedback signal for controlling the speed of the film drive motor.

52. The medical film exposure system as recited in claim 48, which further comprises:

clamping means movable from an open position to a closed position for clamping a sheet of film for an exposure operation, the film feeding means feeding sheets of film sequentially into the exposure position between the clamping means when the clamping means is in the open position;

an elongated film stop-and-orienting bar extending essentially across the width of the film exposure device for precluding overfeed of the sheet of film and for orienting the sheet of film in the exposure position, the film stop-and-orienting bar being pivotably mounted for movement into and out of a path of travel of the fed film;

pivotably mounted lever means for moving the film stop-and-orienting bar;

drive means including a drive shaft, for operating the clamping means, the film feeding means and the film stop-and-orienting bar lever means, the drive shaft including first cam means for operating the clamping means and the film feeding means, and second cam means for operating the film stop-and-operating bar lever means in synchronism with the clamping means and the film feeding means;

film anti-bounce bar means extending transversely with respect to the film exposure device adjacent the entrance end thereof, for preventing film from bouncing back upon engaging the stop-and-orienting bar;

means for forming indicia, including sequential film numbers, on edge portions of the sheets of film during exposure operations;

liquid crystal display means including a backlighted electroluminescent panel, forming part of the indicia forming means, for producing an image of the indicia to be formed on the sheets of film;

means for controlling the image produced by the liquid crystal display means, including the sequential film numbers, to control the indicia formed on the sheets of film;

first optical sensing means spaced a preselected distance from an exit end of the film exposure device for sensing when a film has been fed into the film exposure device a sufficient distance to obtain an acceptable film exposure;

second optical sensing means adjacent the exit end of the film exposure device for sensing when the film has not been fed completely into the film exposure device, producing a "short feed" film condition; and

means for counting the "short feed" film condition occurrences in a particular film sequence and deenergizing the deenergizing the system when a preselected number of "short feed" film conditions occurs in the sequence.

54. The medical film exposure device as recited in claim 52, wherein the film feeding means comprises:

an essentially Z-shaped member having an upper leg, an intermediate leg and a lower leg, the upper leg extending through an aperture in a front wall of the film exposure device for operating a film feeding mechanism in an associated film magazine;

reciprocating means connected to the intermediate leg of the Z-shaped member; and

guide means mounted on a bottom wall of the film exposure device for guiding the lower leg for reciprocating movement.

53. A medical x-ray exposure device for an x-ray apparatus, which comprises:

clamping means movable from an open position to a closed position for clamping a sheet of film for an x-ray film exposure operation;

feed means for feeding the sheet of film through an entrance slot of the film exposure device and into an exposure position between the clamping means when the clampimg means is in the open position;

an elongated stop-and-orienting bar extending essentially across the width of the film exposure device for precluding overfeed of the sheet of film into the exposure position and for orienting the sheet of film in the exposure position, the stop-and-orienting bar being pivotably mounted for movement into and out of a path of travel of the fed film;

pivotably mounted lever means for moving the stop-and-orienting bar; and

drive means including a drive shaft, for operating the clamping means, the film feeding means and the stop-and-orienting bar level means, the drive shaft including the first cam means for operating the clamping means and the film feeding means, and second cam means for operating the stop-and-orienting bar lever means in synchronism with the clamping means and the film feeding means.

55. The medical film exposure device as recited in claim 53, which further comprises film anti-bounce bar means for preventing film from bouncing back upon engaging the elongated stop-and-orienting bar, the anti-bounce bar means being disposed transversely with respect to the film exposure device at the entrance slot of the film exposure device and having an edge engageable by a trailing edge of the sheet of film.