Knee brace

• US 5,018,514 A
• Filed: 08/22/1988
• Issued: 05/28/1991
• Est. Priority Date: 06/11/1987
• Status: Expired due to Fees

• Current Assignee: Brake Technology America, Inc.
• Original Assignee: Brake Technology America, Inc.
• Inventors: Hoffman, Steven D., Ledyard, D. Michael, Butler, David L., Grood, Edward S.
• Primary Examiner(s): Burr, Edgar S.
• Assistant Examiner(s): Cohen, Moshe I.
• Application Number:
  US07/234,887
• Time in Patent Office: 1,009 Days
• Field of Search: 128/80 C, 128/80 F, 128/88, 623/39, 2/22, 2/24, 16/329
• US Class Current: 602/16
• CPC Class Codes: A61F 5/0125 the device articulating around a single pivot-point

Abstract

A knee brace for preventing abnormal anterior or posterior movement, and abnormal internal or external rotations, of the tibia relative to the femur includes a femoral cuff adapted for attachment to the thigh, a tibial cuff adapted for attachment to the calf and a pair of linkage assemblies interconnecting the cuffs. Each linkage assembly comprises a pair of link elements pivotally connected to one another, one of which is mounted to the femoral cuff and the other of which is slidable relative to the tibial cuff along an axis substantially parallel to the longitudinal axis of the tibia of the leg of a patient to prevent forces from being applied to the knee by the brace except in the anterior-posterior direction. The location of the hinge axis of the brace is adjustable relative to the flexion axis of the knee to impose an anterior or posterior force of variable magnitude on the tibia depending upon the ligament injury or deficiency.

Claims

1. A knee brace, comprising:

a femoral cuff having opposed sides and being adapted to mount onto the thigh of a patient;

a tibial cuff having opposed sides and being adapted to mount onto the calf of a patient;

a pair of linkage means for interconnecting said femoral cuff and said tibial cuff, each of said linkage means having a first link element mounted to one side of said femoral cuff and a second link element mounted to one side of said tibial cuff;

a pair of hinge means for pivotally connecting said first and second link elements of each of said linkage means, each of said hinge means having a hinge axis which is not aligned with the flexion-extension axis of the knee during at least some portion of the range of motion of the knee with the knee brace mounted to the leg of a patient;

mounting means, cooperating with said femoral cuff and said tibial cuff, for causing a brace force to be applied to the lower leg of the patient having a force component which resists anterior or posterior movement of the lower leg relative to the upper leg of the patient;

slider means associated with said second link element of each said linkage means for permitting axial movement of at least a portion of said second link element relative to the tibia along an axis substantially parallel to the longitudinal axis of the tibia with the knee brace mounted to the leg of the patient, said slider means substantially preventing a force component of said brace force from acting along said longitudinal axis of said tibia.

2. The knee brace of claim 1 in which each of said first link elements has a proximal end pivotally mounted to one side of said femoral cuff.

3. The knee brace of claim 1 in which said slider means associated with each of said second link elements comprises:

a rod having a proximal end connected to said hinge means; and

a hollow sleeve carried on said tibial cuff, said rod being axially movable within said hollow sleeve.

4. The knee brace of claim 3 in which said sleeve of said slider means is formed with a stop to limit the extent of axial movement of said sleeve relative to said rod.

5. The knee brace of claim 3 in which said rod and said sleeve are cylindrical in shape, said sleeve being rotatable with respect to said rod.

6. The knee brace of claim 3 in which said hollow sleeve of each said slider means is formed with a stepped throughbore defining a shoulder in each of said sleeves, said rod of each said slider means having a stop at one end axially movable within said stepped throughbore of each of said hollow sleeves, said stop engaging said shoulder formed in said hollow sleeves to prevent disengagement of said rods from said sleeves.

7. The knee brace of claim 1 in which said slider means associated with each of said second link elements comprises:

a hollow sleeve having a proximal end connected to said hinge means; and

a rod mounted to said tibial cuff, said rod being axially movable within said hollow sleeve.

8. The knee brace of claim 7 in which said rod and said sleeve are cylindrical in shape, said rod being rotatable with respect to said sleeve.

9. The knee brace of claim 1 in which said slider means associated with each of said second link elements comprises:

an upper bar having a distal end, and a proximal end connected to said hinge means;

a lower bar having a distal end mounted to said tibial cuff and a proximal end formed with a slot, said distal end of said upper bar being positionable adjacent said proximal end of said lower bar;

a connector plate having fastener means extending through said slot in said lower bar and into fixed engagement with said upper bar, said lower bar being axially movable relative to said upper bar as said fastener means slides along said slot formed in said lower bar.

10. The knee brace of claim 24 in which said slider means associated with each of said second link elements comprises:

a cam mounted to said first link element, said cam being formed with a circumferential groove in its peripheral edge;

a bar having a distal end pivotally mounted to said tibial cuff, and a proximal end slidable along said circumferential groove in said peripheral edge of said cam;

an arm pivotally mounted at one end to said cam, said arm having an opposite end which engages said bar to retain said bar within said circumferential groove.

11. The knee claim of claim 10 in which said first link element is mounted to said cam at a point offset from the center of said cam.

12. The knee brace of claim 10 in which said arm is U-shaped having an open end and a closed end, said open end of said arm being pivotally connected to the center of said cam and said closed end thereof being located about said bar to retain said bar within said circumferential groove in said cam.

13. A knee brace, comprising:

a femoral cuff having opposed sides and being adapted to mount onto the thigh of a patient;

a tibial cuff having opposed sides and being adapted to mount onto the calf of a patient;

a pair of linkage means for interconnecting said femoral cuff and said tibial cuff, each of said linkage means having a femoral link element and having a tibial link element mounted to one side of said tibial cuff;

a pair of hinge means for pivotally connected said femoral link element and said tibial link element of each said linkage means, each of said hinge means having a hinge axis;

means for mounting said femoral link element of each of said linkage means to one side of said femoral cuff, said means permitting misalignment of the position of said hinge axis of said hinge means with respect to the flexion-extension axis of the knee with the brace mounted to the leg of a patient along an axis generally perpendicular to the longitudinal axis of the tibia when the knee is at 0°

flexion;

mounting means, cooperating with said femoral cuff and said tibial cuff, said causing a brace force to be applied to the lower leg of the patient having a force component which resists anterior or posterior movement of the lower leg relative to the upper leg of the patient;

slider means associated with said second link element of each said linkage means for permitting axial movement of at least a portion of said second link element relative to the tibia along an axis substantially parallel to the longitudinal axis of the tibia with the knee brace mounted to the leg of the patient, said slider means substantially preventing a force component of said brace force from acting along said longitudinal axis of said tibia.

14. The knee brace of claim 13 in which said means for permitting variation of the position of said hinge axis of said hinge means comprises:

a pin pivotally mounting one end of each of said femoral link elements to one side of said femoral cuff, said femoral link elements being pivotal about said pin to vary the position of said hinge connected thereto.

15. The knee brace of claim 13 in which said means for permitting variation of the position of said hinge axis of said hinge means comprises a slot formed in the proximal end of each said femoral link elements, and a screw insertable through said slot and into said femoral cuff.

16. The knee brace of claim 13 in which said means for permitting variation of the position of said hinge axis of said hinge means comprises:

an upper bar pivotally mounted to said femoral cuff;

a lower bar mounted to one end to said hinge means and being formed with a slot at the other end;

a fastener insertable through said slot in said lower bar and into said upper bar, said lower bar being movable relative to said upper bar along said slot therein to vary the position of said hinge axis of said hinge means connected to said lower bar relative to said femoral cuff.

17. A knee brace, comprising:

a femoral cuff having opposed sides and being adapted to mount onto the thigh of a patient;

a tibial cuff having opposed sides and being adapted to mount onto the calf of a patient;

a pair of linkage means for interconnecting said femoral cuff and said tibial cuff, each of said linkage means including a femoral link element having a proximal end anda distal end, and a tibial link element having a proximal end and a distal end;

a pair of hinge means for pivotally interconnecting said distal end of said femoral link element and said proximal end of said tibial link element of each said linkage means, each of said hinge means having a hinge axis;

means for mounting said proximal end of said femoral link element of each said linkage means to one side of said femoral cuff;

means associated with said femoral link element of each said linkage means for varying the position of said hinge axis of said hinge means in a direction toward or away from said femoral cuff;

means associated with said tibial link element of each said linkage means for varying the position of said proximal end of said tibial link elements along an axis substantially perpendicular to the longitudinal axis of the tibia;

mounting means, cooperating with said femoral cuff and said tibial cuff, for causing a brace force to be applied to the lower leg of the patient having a force component which resists anterior or posterior movement of the lower leg relative to the upper leg of the patient;

slider means associated with said second link element of each said linkage means for permitting axial movement of at least a portion of said second link element relative to the tibia along an axis substantially parallel to the longitudinal axis of the tibia with the knee brace mounted to the leg of the patient, said slider means substantially preventing a force component of said brace force from acting along said longitudinal axis of said tibia.

18. The knee brace of claim 17 in which said means for varying the position of said proximal end of said tibial link element of each said linkage means comprises:

an adjustable position pivot;

an upper bar connected between said hinge means and said adjustable position pivot;

lower linkage means having a proximal end connected to said adjustable position pivot and a distal end connected to said tibial cuff, said adjustable position pivot permitting movement of said upper bar and said proximal end of said lower linkage means in a direction generally perpendicular to the longitudinal axis of the tibia with the knee brace mounted to the leg of a patient.

19. The knee brace of claim 17 in which said means for varying the position of said proximal end of said tibial link element of each said linkage means comprises:

an extension formed with a slot mounted to said distal end of said tibial link element; and

a fastener extending through said slot in said extension and into said tibial cuff, said tibial link element being movable relative to said tibial cuff along said slot formed in said extension to vary the position of said proximal end of said tibial link element along an axis substantially perpendicular to the longitudinal axis of the tibia with the knee brace mounted to the leg of a patient.

20. The knee brace of claim 17 in which said means for varying the position of said hinge axis of said hinge means relative to said femoral cuff comprises a slot formed in the proximal end of each said femoral link elements, and a screw insertable through said slot and into said femoral cuff.

21. The knee brace of claim 17 in which said means for varying the position of said hinge axis of said hinge means comprises:

an upper bar pivotally mounted to said femoral cuff;

a lower bar mounted at one end to said hinge means and being formed with a slot at the other end;

a fastener insertable through said slot in said lower bar and into said upper bar, said lower bar being movable relative to said upper bar along said slot therein to vary the position of said hinge axis of said hinge means connected to said lower bar relative to said femoral cuff.

22. A knee brace, comprising:

a femoral cuff adapted to mount onto the thigh of a patient;

a tibial cuff adapted to mount onto the calf of a patient;

linkage means for interconnecting said femoral cuff and said tibial cuff, said linkage means having a first link element mounted to said femoral cuff and a second link element mounted to said femoral cuff;

hinge means for pivotally connected said first and second link elements of said linkage means, said hinge means having a hinge axis which is not aligned with the flexion-extension axis of the knee during at least some portion of the range of motion of the knee with the knee brace mounted to the leg of a patient;

mounting means, cooperating with said femoral cuff and said tibial cuff, for causing a brace force to be applied to the lower leg of a patient having a force component which resists anterior or posterior movement of the lower leg relative to the upper leg of the patient;

slider means associated with said second link element of each said linkage means for permitting axial movement of at least a portion of said second link element relative to the tibia along an axis substantially parallel to the longitudinal axis of the tibia with the knee brace mounted to the leg of the patient, said slider means substantially preventing a force component of said brace force from acting along said longitudinal axis of said tibia.

23. A knee brace, comprising:

a femoral cuff having opposed sides and being adapted to mount onto the thigh of a patient;

a tibial cuff having opposed sides and being adapted to mount onto the calf of a patient;

a pair of linkage means for interconnecting said femoral cuff and said tibial cuff, each of said linkage means having a femoral link element, and a tibial link element mounted to one side of said tibial cuff;

a pair of hinge means for pivotally connecting said femoral and tibial link elements of each of said linkage means, each of said hinge means having a hinge axis;

means for mounting said femoral link element of each of said linkage means to one side of said femoral cuff, said means permitting variation of the position of said hinge axis of said hinge means along an axis generally perpendicular to the longitudinal axis of the tibia with the brace mounted to the leg of the patient and when the knee is at 0°

of flexion;

mounting means, cooperating with said femoral cuff and said tibial cuff, for causing a brace force to be applied to the lower leg of the patient having a force component which resists anterior or posterior movement of the lower leg relative to the upper leg of the patient;

slider means associated with said second link element of each said linkage means for permitting axial movement of at least a portion of said second link element relative to the tibia along an axis substantially parallel to the longitudinal axis of the tibia with the knee brace mounted to the leg of the patient, said slider means substantially preventing a force component of said brace force from acting along said longitudinal axis of said tibia.