Slidable, foldable, and removable vehicle sunroof

• US 5,018,783 A
• Filed: 09/19/1989
• Issued: 05/28/1991
• Est. Priority Date: 09/19/1989
• Status: Expired due to Fees

• Current Assignee: ASC Incorporated
• Original Assignee: ASC Incorporated
• Inventors: Chamings, Antony W., Mannke, Gary, Staley, Dennis W.
• Primary Examiner(s): Focarino, Margaret A.
• Assistant Examiner(s): HOGE, GARY CHAPMAN
• Application Number:
  US07/409,152
• Time in Patent Office: 616 Days
• Field of Search: 296/219, 296/217, 296/224
• US Class Current: 296/219
• CPC Class Codes: B60J 7/064 using folding arms sliding in longitudinal tracks for supporting the soft roof
• CPC Class Codes: B60J 7/22 Wind deflectors for open roofs

Abstract

A flexible fabric sunroof retracts by means of cable driven guide shoes driving a front header to the open position and thereby moving odd numbered position bows 3 and 5 along horizontal side tracks within the roof. Even numbered position bows 2, 4 and 6 are biased upwardly to lift the slack fabric above the roof plane during retraction. The fabric sunroof may be totally removed from the roof structure to provide for the largest possible roof opening by removal of a rear header attached to the rear roof frame and detachment of the front header from the guide shoes. A wind deflector is provided which is concealed within sunroof when in the closed position.

Claims

1. A slidable, foldable, removable fabric cover device for a vehicle comprising:

(a) a fixed structure assembly including;

1. a frame attached to the vehicle and having an aperture therein;

2. means for driving a retractable panel assembly to aperture open and aperture closed positions, the driving means affixed to the frame;

(b) a retractable panel assembly attachable to the fixed structure assembly and having aperture open and aperture closed positions, including;

1. a foldable fabric sized to cover the aperture when the panel assembly is in the closed position;

2. a front header attached to the fabric;

3. means for gathering the fabric when the panel assembly is in the aperture open position;

4. a rear header for releasably anchoring the fabric to the fixed roof structure assembly rearward of the front header, at least one of the front header and rear header having means for releasable attachment to the drive means; and

5. means for removal of the retractable panel assembly from the vehicle.

2. The vehicle cover of claim 1 wherein the frame further comprises:

a convex rigid shell having a trough formed therein surrounding the aperture to provide attachment surfaces for at least a portion of the drive means thereby placing an attached retractable panel assembly in an aperture closed position substantially coplanar with the frame.

3. The vehicle cover according to claim 1 wherein the drive means further comprises:

(a) a guide track,

(b) a movable guide shoe located within the guide track, and,

(c) means for moving the guide shoe within the guide track.

4. The vehicle according to claim 3 wherein the guide track further comprises:

(a) a central channel which receives and retains the guide shoe, the channel having a lower surface and a longitudinal axis,

(b) a lateral channel located to a side of the central channel, and

(c) a cable race communicating with the central channel.

5. The vehicle cover according to claim 4 wherein the guide track further comprises:

(a) means for blocking forward movement of the guide shoe,

(b) means for blocking rearward movement of the guide shoe,

(c) a detent in the forward area of the lower surface of the central channel for reception of a portion of the guide shoe, and

(d) means for facilitating removal and reinsertion of at least a part of the retractable panel assembly.

6. The vehicle cover according to claim 4 wherein the guide shoe further comprises:

(a) means for sliding the guide shoe within the central channel responsive to the means for moving the guide shoe, and

(b) means for tilting at least a portion of the guide shoe into a plane angled from the longitudinal axis of the guide track.

7. The vehicle cover according to claim 5 wherein the guide shoe further comprises:

(a) a wheeled base having;

1. a substantially rectangular base plate lying in a vertical plane,

2. wheels affixed to the base plate,

3. a base pin extending from a side of the base plate, and

4. means for attachment to the guide shoe moving means;

(b) a tilt plate having;

1. a vertically extending portion, the vertically extending portion having;

i. side legs fittable over the wheeled base,

ii. a rearwardly and downwardly extending slot formed therein fitting over the base pin,

iii. a bottom flange extendable below the wheeled base and fittable within the central track cavity, and

2. a horizontal portion located above the guide track having means for releasable attachment to the front header.

8. The vehicle cover according to claim 3 wherein the guide shoe moving means further comprises:

(a) an electric motor having a rotating shaft,

(b) a helical cable, and

(c) a gear mounted on the rotating shaft drivingly contacting the helical cable, the helical cable being attached to the guide shoe.

9. The vehicle cover according to claim 7 wherein the front header further comprises:

(a) a convex rigid top plate,

(b) a rigid bottom plate attached to the rigid top plate, the rigid bottom plate having a latch assembly for affixing the front header to the tilt plate,

(c) clip plates having means for further affixing the front header to the tilt plate, the clip plate being affixed to a rigid portion of the front header,

(d) means for moving a wind deflector located forwardly of the front header when the front header moves from an aperture open position to an aperture closed position.

10. The device according to claim 3 wherein the rear header further comprises:

(a) a rigid plate securely affixed to the top fabric, and

(b) means for releasably attaching the rigid plate to the fixed structure assembly.

11. The vehicle cover according to claim 10 wherein the rear header further comprises:

(a) locking pins securely affixed to the underside of the rigid plate, the pins insertable into the frame, and

(b) hinge pins abuttable to the guide track.

12. The vehicle cover according to claim 3 wherein fabric gathering means further comprises:

(a) guided bows and free bows,

14. The vehicle cover according to claim 12 wherein the guided bow attaching means further comprises:

a spring biased link arm pivotally attached to the guided bow and free bow.

15. The vehicle cover according to claim 12 wherein the guide shoe further comprises:

means for abutting a free bow located rearwardly thereof, the abutting means including means for vertically spacing the free bow from the guided bows and further abutting a guided bow located rearwardly of the free bow located rearward of the guide shoe.

16. The vehicle cover according to claim 12 wherein the guide bows are retained in the lateral channel by guide bow feet which abut each other on retraction of the retractable panel assembly.

17. The vehicle cover according to claim 5 wherein the facilitating means further comprises:

a block located at the rear of the guide track, the block having at least one ramped surface opening to a free space above the sunroof.

18. The vehicle cover according to claim 16 wherein the rear header, when attached to the fixed structure, physically separates the space above the sunroof and the facilitating means.

19. The vehicle cover according to claim 9 wherein the fixed structure assembly further comprises

a wind deflector comprising a generally rectangular rigid plate, the wind deflector:

(a) being pivotally attached to the roof frame,

(b) having means for biasing the wind deflector plate to an operable wind deflecting position,

(c) having means for stowing the wind deflector beneath at least a portion of the front header in a non-operable position,

(d) having means for automatic placement of the wind deflector into the non-operable position when the retractable panel assembly is changed from an aperture open to an aperture closed position.

20. The vehicle cover according to claim 18 wherein the wind deflector placement means further comprises:

a link arm located on the outboard side of the guide track and pivotally attached to a portion of the wind deflector at a first end thereof, and

pivotally attached at a second end thereof to the lateral channel of the guide track;

whereby the link arm is raised upwardly from the second end to the first end when the wind deflector is in the operable position, and the deflector arm is forced to a non-angled position in relation to the guide track by the front header wind deflector moving means thereby placing the wind deflector in the non-operable position.

21. The vehicle cover according to claim 19 wherein the link arm is non-slidably pivotally attached at the second end to the lateral channel of the guide track and pivotally attached at the first end to a rigid deflector arm extension of the wind deflector.

22. The vehicle cover according to claim 1 wherein the retractable panel assembly further comprises:

a headliner of foldable fabric attached to the retractable panel assembly, so as to substantially physically separate the retractable panel assembly from an interior compartment of the vehicle; and

,

means for attaching the headliner to the retractable panel assembly.

23. The vehicle cover according to claim 21, wherein the headliner attachment means further comprises:

resilient clips attached to the headliner for frictionally engaging the fabric gathering means.

13. the guided bows and free bows spaced alternately along the guide track and attached to the top fabric,the guided bows being placed forward of the respective alternative free bows, and

(b) means for attaching the guided bows to the respective free bows, the attachment means including means for biasing the free bows to a position vertically spaced from the guided bows.

24. A slidable, foldable, removable fabric cover device for a vehicle aperture comprising:

(A) a fixed structure assembly attachable to the vehicle, the structure having a cavity and means for driving a retractable panel assembly to cover the aperture;

the panel driving means including a guide shoe comprising;

a. a movable base plate having;

1. a substantially rectangular plate lying in a vertical plane,

2. at least one bearing affixed to the base plate,

28. The vehicle cover according to claim 24 wherein the driving means of part (c) therein is attached to the frame.

25. a base pin extending from a side of the base plate, andmeans for attachment to a motive source;

b. a tilt plate having;

1. a vertically extending portion, the vertically extending portion having;

i. side legs fittable over the movable base,

ii. a rearwardly downwardly extending slot formed therein fitting over the base pin,

iii. a bottom flange extendable below the movable base and fittable within the fixed structure assembly cavity,

2. a horizontal portion located above the side legs having means for releasable attachment to a retractable panel assembly,

(B) a retractable panel assembly attachable to the driving means and being carried thereon, the panel assembly having;

a. a fabric cover, and

b. means for folding the fabric cover; and

(C) means for removing the panel assembly from the driving means.

26. A slidable, foldable, removable fabric cover device for a vehicle aperture comprising:

(a) a frame attachable to the vehicle at the peripheral of the vehicle aperture,

(b) a retractable panel assembly attachable to the frame and having aperture open and aperture closed positions, the retractable panel assembly including;

1. a foldable fabric sized to cover the aperture when the panel assembly is in the closed position,

27. a front header attached to the fabric, the front header having means for attachment to a means for driving the retractable panel,means for gathering the fabric when the panel assembly is in the aperture open position,a rear header anchoring the fabric at a periphery of the vehicle aperture rearward of the front header,

(c) means for driving a retractable panel assembly to aperture open and aperture closed positions, and

(d) means for removal of the retractable panel assembly from said frame.

29. A slidable, foldable, removable fabric cover device for a vehicle aperture comprising:

(a) a frame attachable to the vehicle at the peripheral of the vehicle aperture,

(b) a retractable panel assembly attachable to the frame and having aperture open and aperture closed positions, the retractable panel assembly including;

30. a foldable fabric sized to cover the aperture when the panel assembly is in the closed position,a front header attached to the fabric, the front header having means for attachment to a means for driving the retractable panel, the means for attachment being releasable,means for gathering the fabric when the panel assembly is in the aperture open position,a rear header anchoring the fabric at a periphery of the vehicle aperture rearward of the front header,

(c) means for driving a retractable panel assembly to aperture open and aperture closed positions, and

(d) means for removal of the retractable panel assembly from the vehicle.

31. A slidable, foldable, removable fabric cover device for a vehicle aperture comprising:

(a) a frame attachable to the vehicle at the peripheral of the vehicle aperture,

(b) a retractable panel assembly attachable to the frame and having aperture open and aperture closed positions, the retractable panel assembly including;

1. a foldable fabric sized to cover the aperture when the panel assembly is in the closed position,

32. a front header attached to the fabric, the front header having means for attachment to a means for driving the retractable panel,means for gathering the fabric when the panel assembly is in the aperture open position,a rear header anchoring the fabric at a periphery of the vehicle aperture rearward of the front header, the rear header having a means for releasably anchoring the fabric to the aperture periphery.

(c) means for driving a retractable panel assembly to aperture open and aperture closed positions, and

(d) means for removal of the retractable panel assembly from the vehicle.

33. A slidable, foldable, removable fabric cover device for a vehicle aperture comprising:

(a) a frame attachable to the vehicle at the peripheral of the vehicle aperture;

(b) a retractable panel assembly attachable to the frame and having aperture open and aperture closed positions, the retractable panel assembly including;

(1) a foldable fabric sized to cover the aperture when the panel assembly is in the closed position;

(2) a front header attached to the fabric, the front header having means for attachment to a means for driving the retractable panel;

(3) means for gathering the fabric when the panel assembly is in the aperture open position;

(4) a rear header anchoring the fabric at a periphery of the vehicle aperture rearward of the front header;

(c) means for driving a retractable panel assembly to aperture open and aperture closed positions;

(d) means for removal of the retractable panel assembly from the vehicle; and

(e) a wind deflector blade attached to the frame having an operable upwardly deflected position when the retractable panel assembly is in an aperture open position, and

a stowed position wherein the wind deflector blade is stowed within a front header when the retractable panel assembly is in an aperture closed position.