Hypodermic syringe with a locking needle assembly and syringe combination

• US 5,019,045 A
• Filed: 03/24/1989
• Issued: 05/28/1991
• Est. Priority Date: 03/28/1988
• Status: Expired due to Fees

• Current Assignee: Sang D. Lee
• Original Assignee: Sang D. Lee
• Inventors: Lee, Sang D.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): Daley, Kathleen
• Application Number:
  US07/328,165
• Time in Patent Office: 795 Days
• Field of Search: 604/110, 604/181, 604/182, 604/183, 604/186, 604/187, 604/210, 604/244, 604/220, 604/221, 604/240-243
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/5033 by use of an intermediate blocking member positioned between the syringe barrel and the piston rod to prevent retraction of the latter, e.g. toothed clip placed on the piston rod
• CPC Class Codes: A61M 5/347 rotatable, e.g. bayonet or screw A61M5/344 takes precedence
• CPC Class Codes: A61M 5/348 snap lock, i.e. upon axial displacement of needle assembly A61M5/344 takes precedence
• CPC Class Codes: A61M 5/5013 Means for blocking the piston or the fluid passageway to prevent illegal refilling of a syringe

Abstract

A needle assembly and syringe combination that are permanently joined through a mechanical locking arrangement of a groove 32, catch space 34 and catch 36 is disclosed. The use of this locking arrangement on a non-reusable syringe renders the needle 20 unusable along wih the syringe after a single use.

Claims

1. A syringe comprising:

a) a body portion with an inner surface defining a volume for holding a fluid;

b) a plunger conforming to the inner surface of said body portion so as to fit tightly and to form a seal separating the volume on either side of said plunger within said body portion;

c) a driver onto which said plunger is secured, said plunger being positioned within said body portion and said driver extending out of said body portion through an opening in said boy portion at one end;

d) a needle support means positioned at the end of said body portion opposite the end through which said driver extends, said needle support means defining a channel allowing the transfer of fluid within said boy portion to a needle or needle assembly mounted on said needle support;

e) syringe locking means located on the inner surface of said body portion; and

f) syringe engagement means adapted to matingly engage said syringe locking means, said engagement means being associated with said driver, separate from said plunger and advanceable towards said needle support, and over said locking means, and being retained at the needle support end of said body portion upon the engagement of said locking means, said engagement coinciding with fluid, initially present in the volume defined by said body portion, being substantially discharged, wherein said engagement means comprises adjacent first and second members, said first and second members being positioned such that said first member prevents said second member from flexing sufficiently to return over said syringe locking means after

2. A syringe as claimed in claim 1, wherein said locking means comprises complementary locking structures on said needle support and said needle assembly.

3. A syringe as claimed in claim 2, wherein said complementary locking structures comprise at least one groove, communicating with at least one associated catch space and at least one catch.

4. A syringe as claimed in claim 3, wherein said at least one groove is in the nature of a thread and engagement of said needle support with said needle assembly requires rotation of said needle assembly with respect to said needle support.

5. A syringe as claimed in claim 3, wherein said at least one catch is wedge-shaped with a flat face and positioned such that when said catch enters said groove a leading edge enters first and said flat face is perpendicular to walls of said groove and enters said groove last.

6. A syringe as claimed in claim 1, wherein said needle support is cylindrical with an outside diameter, said needle assembly has an inner and outer diameter where said needle assembly engages said needle support and said syringe further comprises a securing collar, coaxial with said needle support, having an inner diameter substantially similar to said outside diameter of said needle assembly.

7. A syringe as claimed in claim 6, wherein said locking means comprises complimentary structures on said needle assembly and said securing collar.

8. A syringe as claimed in claim 7, wherein said complementary locking structures comprise at least one groove communicating with at least one associated catch space and at least one catch.

9. A syringe as claimed in claim 1, wherein said syringe locking means comprises ramped surface locking stops on said inner surface of said body portion forming a construction and said adjacent first and second members associated with said driver comprise a larger diameter member that flexes to pass through said constriction and a smaller diameter, thicker second member, capable of passing through said constriction without deformation, said thicker second member positioned adjacent to said larger diameter member such that said larger diameter member may not flex in a manner that would allow a return passage of said adjacent first and second members through said constriction.

10. A locking needle assembly and syringe combination as claimed in claim 9 wherein said smaller, thicker second disk associated with said driver is positioned closer to said plunger than said larger diameter disk and therefore passes said ramped surface locking stops before said larger diameter disk upon discharge of fluid from said syringe.

11. A locking needle and syringe combination as claimed in claim 1, wherein said non-reusable syringe further comprises:

a) a tubular member forming the body portion of said syringe defining a volume bounded by said tubular member'"'"'s interior surface;

b) a plunger configured and dimensioned to fit tightly within said tubular member contacting the interior surface of said tubular surface in a manner to form a seal separating the volume on one side of said plunger from the volume on the other side of said plunger within the tubular member, said plunger capable of movement within said tubular member;

c) a one-piece driver affixed to said plunger, said driver extending out of an open end of said tubular member housing said plunger;

d) needle support means positioned at the end of said tubular member opposite the end through which the driver extends, said needle support means defining a channel in communication with the interior volume of said tubular member through which fluid may be drawn into or expelled from the volume within said tubular member by movement of the driver and attached plunger within said tubular member;

e) locking means comprising a plurality of ramp stops on said interior surface of said tubular member, said ramp stops being flush with said interior surface and rising above said interior surface with the raised portion of said ramp stops being closer to the needle support means that the flush end of said ramp stops; and

f) engagement means comprising two ratchet members, on said driver, advanceable towards said needle support means over said ramp stops, formed in a manner such that said engagement means are being retained in the advanced position after passing over said ramp stops and prevent the withdrawal of said driver and plunger.

12. A syringe as in claim 11, wherein said two ratchet members are separate from said plunger and each comprise a first and a second substantially planar member with a plurality of slots in order to render said planar members more flexible.

13. A locking needle assembly and syringe comprising:

a) a non-reusable syringe comprising a cylindrical needle support;

b) a needle assembly comprising a cylindrical body configured, proportioned and dimensioned to matingly engage said needle support;

c) a hypodermic needle permanently fixed to said needle assembly such that a hollow interior in said needle communicates with a hollow interior of said cylindrical body of said needle assembly; and

d) a mechanical needle assembly locking means comprising complementary locking structures on said syringe and said needle assembly, wherein said complementary structures comprise;

i) at least one groove communicating with at least one associated catch space; and

i) at least one wedge-shaped catch.

14. A locking needle assembly and syringe combination as claimed in claim 13, wherein said at least one groove is in the nature of a thread and engagement of said needle support with said needle assembly requires rotation of said needle assembly with respect to said needle support.

15. A locking needle assembly and syringe combination as claimed in claim 13, wherein said syringe further comprises a securing collar, coaxial with said needle support, having an inside diameter substantially similar to an outside diameter of said needle assembly body.

16. A locking needle assembly and syringe combination as claimed in claim 15, wherein said locking means comprises complementary locking structures on said needle assembly and said securing collar.

17. A locking needle assembly and syringe combination as claimed in claim 14, wherein said at least one groove has a plurality of associated catch spaces positioned along said groove such that the combination with said at least one wedge-shaped catch results in a ratchet and pawl arrangement.

18. A hypodermic syringe and needle assembly comprising:

a) a tubular member, forming the body portion of said syringe, defining a volume and having a non-circular cross-section, said tubular member having an interior surface;

b) a rubber-type plunger, in cross-section, the perimeter of which bears sealingly with the interior surface of said tubular member when inserted into and moved within said tubular member;

c) a driver affixed to said plunger, said driver extending out of an open end of said tubular member housing said plunger, said plunger configured and dimensioned to contact said interior surface of said tubular member in a manner that prevents rotation of said plunger within said tubular member;

d) needle support means positioned at the end of said tubular ember opposite the end through which the driver extends, said needle support means containing a channel through which fluid may be drawn into or expelled from the volume within said tubular member by movement of the driver and attached plunger within said tubular member; and

e) syringe locking means comprising a plurality of ramp stops on said interior surface of said tubular member, said ramp stops being substantially flush with said interior surface and rising above said interior surface with the raised portion of said ramp stops being closer to the needle support means than a substantially flush end of said ramp stops;

f) engagement means on said driver, separate from said plunger and advanceable towards said needle support means over said ramp stops, said engagement means being retained in the advanced position after passing over said ramp stops and preventing the withdrawal of said driver and plunger, wherein said engagement means comprises closely spaced first and second substantially planar members wherein the intervening space between said first and second substantially planar members is insufficient to allow said second planar member to flex sufficiently to return over said syringe locking means after having advanced over said locking means;

g) a needle assembly comprising a cylindrical body configured and dimensioned to matingly engage said needle support means;

h) a hypodermic needle permanently fixed to said needle assembly such that a hollow interior in said needle communicates with a hollow interior of said cylindrical body of said needle assembly; and

i) a mechanical needle assembly locking means comprising complementary locking structures on said needle support means and said needle assembly, wherein said complementary structures comprise;

i) at least one groove communicating with at least one associated catch space; and

ii) at least one wedge-shaped catch.

19. A syringe as claimed in claim 18, wherein said syringe locking means comprises ramped surface locking stops on said inner surface of said body portion forming a constriction and said two planar members associated with said driver comprise a larger diameter disk that flexes to pass through said constriction and a smaller, thicker second disk, capable of passing through said constriction without deformation, positioned adjacent to said larger diameter disk such that said larger diameter disk may not flex in a manner that would allow a return passage of said double disk means through said constriction.