Radially expandable endoprosthesis and the like

• US 5,019,090 A
• Filed: 09/01/1988
• Issued: 05/28/1991
• Est. Priority Date: 09/01/1988
• Status: Expired due to Term

• Current Assignee: Corvita Corporation (Boston Scientific Corporation)
• Original Assignee: Corvita Corporation (Boston Scientific Corporation)
• Inventors: Pinchuk, Leonard
• Primary Examiner(s): MULCARE, NANCY C
• Assistant Examiner(s): Iantorno, Stephanie L.
• Application Number:
  US07/240,000
• Time in Patent Office: 999 Days
• Field of Search: 128/341, 128/343, 128/344, 128/840, 128/325, 128/303 R, 623/1, 606/191, 606/194, 606/198, 606/1, 606/106, 606/108
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2230/0008 elliptical or oval
• CPC Class Codes: A61F 2230/0019 rectangular
• CPC Class Codes: A61F 2230/0021 square

Abstract

Radially expandable endoprostheses or stents are provided, as well as their method of manufacture. These stents include a plurality of adjacent generally circumferential sections that are substantially axially positioned with respect to each other. At least one of the generally circumferential sections has a generally circumferentially disposed expandable segment that imparts circumferential and radial expandability to the stent.

Claims

1. A radially expandable endoprosthesis, comprising:

a plurality of generally circumferential sections, including end and intermediate generally circumferential sections, said end and intermediate generally circumferential sections being substantially adjacent to one another and generally parallel to each other in order to thereby generally defined an endoprosthesis having a longitudinal axis along which each of said generally circumferential sections are axially spaced;

each of said generally circumferential sections includes an expandable segment that imparts radial expandability to said generally circumferential section whereby said section has an unexpanded insertion circumference and an expanded implantation circumference which is greater than said unexpanded insertion circumference;

said expandable segment of each generally circumferential section is a generally foldable member that is bendable between a generally closed orientation and a generally opened orientation so as to impart radial expandability to the generally circumferential section;

said generally circumferential sections form a continuous helix that defines an axially extending endoprosthesis;

wherein said end sections each include a free end; and

means for engaging the free end of each of said end sections with an adjacent one of said intermediate generally circumferential sections, thereby avoiding the presentation of loose ends on the endoprosthesis.

2. The endoprosthesis according to claim 1, wherein said foldable member includes a generally elbow-like member.

3. The endoprosthesis according to claim 1, wherein said foldable member includes a pair of legs unitarily connected together at a bendable portion.

4. The endoprosthesis according to claim 1, wherein said generally circumferential sections form a substantially cylindrical endoprosthesis.

5. The endoprosthesis according to claim 1, wherein said expandable segment is a malleable member, and wherein the expanded implantation circumference is achieved by radially directed forces from an expandable element of a catheter.

6. The endoprosthesis according to claim 1, wherein each of said generally foldable members has a pair of legs joined by a substantially U-shaped portion, and alternating ones of said substantially U-shaped portions are substantially oppositely oriented.

7. The endoprosthesis according to claim 1, wherein said generally foldable member is substantially V-shaped.

8. The endoprosthesis according to claim 1, wherein each of said generally foldable members has a pair of legs joined by a substantially V-shaped portion, and alternating ones of said substantially V-shaped portions are substantially oppositely oriented.

9. The endoprosthesis according to claim 1, wherein said endoprosthesis is generally tubular, and respective circumferential edges of respective generally circumferential sections are generally adjacent to each other.

10. The endoprosthesis according to claim 1, wherein said expandable segment of each generally circumferential section had been formed by winding a strand on a shaped mandrel to form a wound strand which was subsequently flattened to a generally uni-planar configuration, and wherein said generally uni-planar wound strand was subsequently wrapped around another mandrel and removed therefrom to thereby provide said radially expandable endoprosthesis.

11. The endoprosthesis according to claim 1, wherein each of said generally foldable members has a pair of legs joined at substantially right angles at opposite ends of a substantially straight section in order to thereby define generally right-angled zig-zag structure.

17. The system according to claim 1, wherein said foldable member of the endoprosthesis includes a generally elbow-like member.

12. A radially expandable endoprosthesis, comprising:

a plurality of generally circumferential sections, including end and intermediate generally circumferential sections, said end and intermediate generally circumferential sections being substantially adjacent to one another and generally parallel to each other in order to thereby generally define an endoprosthesis having a longitudinal axis along which each of said generally circumferential sections are axially spaced;

each of said generally circumferential sections includes an expandable segment that imparts radial expandability to said generally circumferential section whereby said section has an unexpanded insertion circumference and an expanded implantation circumference which is greater than said unexpanded insertion circumference;

said expandable segment of each generally circumferential section is a generally foldable member that is bendable between a generally closed orientation and a generally opened orientation so as to impart expandability to the generally circumferential section;

said generally circumferential sections form a continuous helix that defines an axially extending endoprosthesis;

wherein said end sections each have a free end; and

hook means for engaging the free end of each of said end portions to an adjacent one of said intermediate generally circumferential sections, thereby avoiding the presentation of loose ends on the endoprosthesis.

13. The endoprosthesis according to claim 12, wherein said generally foldable member is substantially U-shaped.

14. A radially expandable endoprosthesis assembly, comprising:

a plurality of generally circumferential sections, including end and intermediate generally circumferential sections, said end and intermediate generally circumferential sections being substantially adjacent to one another and generally parallel to each other in order to thereby generally define an endoprosthesis having a longitudinal axis along which each of said generally circumferential sections are axially spaced;

each of said generally circumferential sections includes an expandable segment that imparts radial expandability to said generally circumferential section whereby said section has an unexpanded insertion circumference and an expanded implantation circumference which is greater than said unexpanded insertion circumference;

said expandable segment of each generally circumferential section is a generally foldable elastic spring-like member that is bendable between a generally closed orientation and a generally opened orientation so as to impart radial expandability to the generally circumferential section;

said generally circumferential sections form a continuous helix that defines an axially extending endoprosthesis;

wherein said end section each have a free end; and

means for engaging the free end of each of said end sections with an adjacent one of said intermediate generally circumferential sections, thereby avoiding loose ends on the endoprosthesis; and

further including overlying sheath means for maintaining the unexpanded insertion circumference of the endoprosthesis in opposition to outwardly directed generally radial forces imparted by said elastic spring-like member onto an inside surface of the sheath means until said spring-like member is removed from the sheath to obtain said expanded implantation circumference.

15. An implantable and explantable endoprosthesis system, comprising a radially expandable axially extending endoprosthesis and a device for transluminally explanting the endoprosthesis;

said endoprosthesis includes;

a plurality of generally circumferential sections, including end and intermediate generally circumferential sections being substantially adjacent to one another and generally parallel to each other in order to thereby generally define an endoprosthesis having a longitudinal axis along which each of said generally circumferential sections are axially spaced,

each of said generally circumferential sections includes an expandable segment that imparts radial expandability to said generally circumferential section whereby said section has an unexpanded insertion circumference and an expanded implantation circumference which is greater than said unexpanded insertion circumference,

said expandable segment of each generally circumferential section is a generally foldable member that is bendable between a generally closed orientation and a generally opened orientation so as to impart expandability to the generally circumferential section,

said generally circumferential sections form a continuous helix that defines an axially extending endoprosthesis;

wherein said end sections each have a free end;

means for engaging the free end of each of said end sections with an adjacent one of said intermediate generally circumferential sections, thereby avoiding loose ends on the endoprosthesis; and

said device for transluminally explanting the endoprosthesis includes;

a catheter member that is percutaneously insertable into a blood vessel or the like within which said endoprosthesis has been radially expanded and implanted,

an elongated member slidably mounted within said catheter member, said elongated member having a proximal portion exterior of the body,

snaring means at a distal end of the elongated member, said snaring means having a size whereby it slidably passes through said catheter member,

means for manipulating a proximal portion of the elongated member from a location exterior of the body, said manipulating means facilitating engagement of said snaring means with one of said circumferential sections of the implanted endoprosthesis,

puller means for sliding the elongated member and the snaring means in a proximal direction within said catheter member by moving the body-exterior proximal portion of the elongated member in a direction away from the endoprosthesis, and

said puller means further being for at least partially uncoiling said helix and for reducing the radial size of the endoprosthesis to less than said expanded implantation circumference and such that it will pass through the catheter member and from the body, whereby the endoprosthesis of reduced radial size has been fully explanted.

16. The system according to claim 15, wherein each of said generally foldable members has a pair of legs and a foldable portion, and alternating ones of said foldable portions are substantially oppositely oriented.

18. The system according to claim 15, wherein said foldable member of the endoprosthesis includes a pair of legs unitarily connected together at a bendable portion.

19. The system according to claim 15, wherein said expandable segment of the generally circumferential section of the endoprosthesis had been formed by winding a strand on a shaped mandrel to form a wound strand, said wound strand having been subsequently flattened, and said circumferential section is defined by said flattened wound strand in that said flattened wound strand was subsequently wrapped around a mandrel and removed therefrom to thereby provide said radially expandable endoprosthesis.

20. An implantable and explantable endoprosthesis system, comprising a radially expandable axially extending endoprosthesis and a device for transluminally explanting the endoprosthesis;

said endoprosthesis includes;

a plurality of generally circumferential sections, including end and intermediate generally circumferential sections, said end and intermediate generally circumferential sections being substantially adjacent to one another and generally parallel to each other in order to thereby generally define an endoprosthesis having a longitudinal axis along which each of said generally circumferential sections are axially spaced,

each of said generally circumferential sections includes an expandable segment that imparts radial expandability to said generally circumferential section whereby said section has an unexpanded insertion circumference and an expanded implantation circumference which is greater than said unexpanded insertion circumference,

said expandable segment of each generally circumferential section is a generally foldable member that is bendable between a generally closed orientation and a generally opened orientation so as to impart radial expandability to the generally circumferential section,

said generally circumferential sections form a continuous helix that defines an axially extending endoprosthesis;

wherein said end sections each have a free end, and

means for engaging the free end of each of said end sections with an adjacent one of said intermediate generally circumferential sections, thereby avoiding the presentation of loose ends on the endoprosthesis; and

said device for transluminally explanting the endoprosthesis includes;

an elongated member that is percutaneously insertable into a blood vessel or the like within which said endoprosthesis has been radially expanded and implanted, said elongated member having a proximal portion exterior of the body,

snaring means at a distal end of the elongated member,

means for manipulating a proximal portion of the elongated member from a location exterior of the body, said manipulating means facilitating engagement of said snaring means with one of said circumferential sections of the implanted endoprosthesis,

puller means for sliding the elongated member in a proximal direction by moving the body-exterior proximal portion of the elongated member in a direction away from the endoprosthesis,

said puller means further being for at least partially uncoiling said helix and for reducing the radial size of the endoprosthesis to less than said expanded implantation circumference and such that said endoprosthesis will pass through the blood vessel or the like, and

means for completely removing the elongated member from the body until the endoprosthesis of reduced radial size has been fully explanted.