Perfusive chromatography

• US 5,019,270 A
• Filed: 10/09/1990
• Issued: 05/28/1991
• Est. Priority Date: 07/06/1989
• Status: Expired due to Fees

• Current Assignee: Perseptive Biosystems Incorporated (Ecovyst, Inc.)
• Original Assignee: Perseptive Biosystems Incorporated (Ecovyst, Inc.)
• Inventors: Regnier, Fred E., Afeyan, Noubar B., Dean, Robert C. Jr.
• Primary Examiner(s): Therkorn, Ernest G.
• Application Number:
  US07/595,661
• Time in Patent Office: 231 Days
• Field of Search: 210/635, 210/656, 210/198.2, 55/67, 55/386, 530/413, 530/417, 436/161
• US Class Current: 210/656
• CPC Class Codes: B01D 15/345 Perfusive chromatography
• CPC Class Codes: B01J 20/28095 Shape or type of pores, voids, channels, ducts
• CPC Class Codes: B01J 20/282 Porous sorbents ion exchange B01J39/00 - B01J41/00
• CPC Class Codes: B01J 2220/54 Sorbents specially adapted for analytical or investigative chromatography
• CPC Class Codes: G01N 2030/528 Monolithic sorbent material

Abstract

Disclosed are chromatography methods and matrix geometries which permit high resolution, high productivity separation of mixtures of solutes, particularly biological materials. The method involves passing fluids through specially designed chromatography matrices at high flow rates. The matrices define first and second interconnected sets of pores and a high surface area for solute interaction in fluid communication with the members of the second set of pores. The first and second sets of pores are embodied, for example, as the interstices among particles and throughpores within the particles. The pores are dimensioned such that, at achievable high fluid flow rates, convective flow occurs in both pore sets, and the convective flow rate exceeds the rate of solute diffusion in the second pore set. This approach couples convective and diffusive mass transport to and from the active surface and permits increases in fluid velocity without the normally expected bandspreading.

Claims

1. A chromatography method comprising the steps of:

(A) forming a chromatography matrix by packing a multiplicity of particles defining throughpores and solute interactive surface regions therewithin; and

(B) passing a fluid mixture of solutes comprising biological molecules through said matrix at a velocity sufficient to induce a convective fluid flow rate through said throughpores greater than the rate of solute diffusion through said throughpores and to produce a Peclet number in a said throughpore greater than 1.0.

3. The method of claim 1 or 2 wherein the chromatography matrix defines a multiplicity of subpores comprising said surface regions.

4. The method of claim 3 wherein said fluid mixture is passed through said matrix at a rate such that the time for said solute to diffuse to and from a said surface region from within a member of said second through pore set is no greater than ten times the time for solute to flow convectively past said region.

5. The method of claim 3 wherein said subpores have a mean diameter less than about 700 Å

.

16. The method of claim 1, 2, or 6 comprising the additional step of collecting a selected one of said solutes after step B.

2. A chromatography method comprising the steps of:

(A) providing a chromatography matrix defining;

interconnected first and second throughpore sets, the members of said first throughpore set having a greater means diameter than the members of said second throughpore set, and

surface regions in fluid communication with the members of said second throughpore set which reversibly interact with a solute, and

(B) passing a fluid mixture of solutes comprising biological molecules through said matrix at a rate sufficient

to induce convective fluid flow through both said throughpore sets and

to induce a convective flow rate within said second throughpore set greater than the rate of diffusion of said solute within said second throughpore set, thereby to produce a Peclet number in a said second throughpore greater than 1.0.

14. The method of claim 2 or 6 wherein one of said throughpore sets comprise pores having a narrow distribution of pore diameters such that 90% of the pores fall within 10% of the mean pore diameter.

15. The method of claim 2 or 6 wherein at least one of said throughpore sets comprises a plurality of subsets having differing means diameters together producing a wide distribution of pore diameters.

6. A chromatography method comprising the steps of

A. providing a chromatography matrix defining:

interconnected first and second throughpore sets, each of which comprises a multiplicity of pores for channeling through said matrix a mixture of solutes disposed in a fluid, and

surface regions in fluid communication with the members of the second throughpore set which sorb a solute in said mixture

B. passing a fluid mixture of solutes comprising biological molecules through said matrix at a fluid flow rate sufficient to produce;

convective fluid flow through both throughpore sets,

a convective fluid flow velocity through said first throughpore set greater than the fluid flow velocity through the second throughpore set, and

a convective fluid flow velocity through said second throughpores et greater than the diffusion rate of said solute within a member of said second throughpore set whereby the Peclet number therein is greater than 1.0, to load solutes from said fluid mixture onto said surface regions, and

C. passing an eluant through said matrix to elute a fraction rich in a selected one of said solutes.

7. The method of claim 6 wherein the relative dimensions of the members of said second throughpore set and said surface regions permit flow through the members of said second throughpore set at a rate such that the time for a solute to diffuse to and from said surface regions from said second throughpore set is comparable to or shorter than the time for said solute to flow convectively past said region.

8. The method of claim 6 wherein step B or C is conducted by passing said fluid mixture or eluant through said matrix at a bed velocity greater than 1500 cm/hr.

9. The method of claim 6 wherein step B or C is conducted by passing said fluid mixture or eluant through said matrix at a bed velocity greater than 1000 cm/hr.

10. The method of claim 6 wherein the step B and C are conducted at fluid flow velocities through the matrix to produce a specific productivity of at least 1 mg total solute sorbed per ml of matrix per minute.

11. The method of claim 6 wherein the step B and C are conducted at fluid flow velocities through the matrix to produce a specific productivity of at least 2 mg total solute sorbed per ml of matrix per minute.

12. The method of claim 6 wherein the matrix provided in step A comprises packed particles having a mean diameter greater than 8 μ

m, said second throughpore set comprises throughpores within the particles having a mean diameter greater than 2000 Å

, and the ratio of the mean diameter of the particles to the mean diameter of the throughpores is less than 70.

13. The method of claim 6 wherein the ratio of the mean diameter of the particles to the mean diameter of the throughpores is less than 50.

17. The method of claim 6 wherein said surface regions comprise subpores having a mean diameter less than about 700 Å

.

18. The method of claim 6 wherein the fluid is passed through the matrix in step B or C at a velocity such that the Peclet number in the throughpores of the second throughpores set is greater than 5.

19. The method of claim 6 wherein the Peclet number in the throughpores of the second throughpore set is greater than 10.

20. A chromatography method comprising the steps of:

(A) providing a chromatography matrix defining;

interconnected first and second throughpore sets, each of which comprise a multiplicity of pores for channeling through said matrix a mixture of solutes disposed in a fluid and

surface regions in fluid communication with the members of said second throughpores set which sorb a solute in said mixture

(B) passing a fluid mixture of solutes through said matrix at a fluid flow rate greater than 1000 cm/hr to produce;

convective fluid flow through both throughpore sets

a convective flow velocity through said first throughpores set greater than the fluid flow velocity through said second throughpore set and a Peclet Number greater than 1.0, and

a convective fluid flow velocity through a member of said second throughpore set greater than the diffusion rate of said solute within said member of said second throughpores set, and

(C) passing an eluant through said matrix to elute a fraction rich in a selected one of said solutes.

21. The method of claim 20 wherein step B or C is conducted by passing said fluid mixture or eluant through said matrix at a bed velocity greater than 1500 cm/hr.

22. The method of claim 20 wherein sufficient solute is used in step B to load solute from said fluid mixture onto said surface regions at a ratio of at least 1 mg total solute per ml of matrix per minute.

23. The method of claim 20 wherein step B is conducted at fluid flow velocities through the matrix sufficient to produce a specific productivity of at least 2 mg total protein sorbed per ml of matrix per minute.

24. The method of claim 20 wherein the matrix provided in step A comprises packed particles having a mean diameter greater than 8 μ

m, said second throughpore set comprises throughpores within the particles having a mean diameter greater than 2000 Å

, and the ratio of the mean diameter of the particles to the mean diameters of the pores is less than 70.

25. The method of claim 20 wherein the ratio of the mean diameters of the particles to the mean diameters of the throughpores is less than 50.

26. The method of claim 20 wherein said surface regions comprise subpores having a mean diameter less than about 700 Å

.

27. The method of claim 20 wherein the fluid is passed through the matrix in step B or C at a velocity such that the Peclet number in the throughpores of the second throughpore set is greater than 5.

28. The method of claim 27 wherein the Peclet number in the throughpores of the second throughpores set is greater than 10.

29. A chromatography method comprising the steps of:

(A) forming a chromatography matrix by packing a multiplicity of particles defining throughpores and solute interactive surface regions therewithin; and

(B) passing a fluid mixture including a large biological molecule through said matrix at a velocity sufficient to induce a convective fluid flow rate through said throughpores greater than the rate of molecule diffusion through said throughpores and a Peclet Number greater than 1.0.

30. A chromatography method comprising the steps of:

(A) providing a chromatography matrix defining;

interconnected first and second throughpore sets, the members of said first throughpore set having a greater mean diameter then the members of said second throughpore set, and

surface regions in fluid communication with the members of said second throughpore set which reversibly interact with a large biological molecule, and

(B) passing a fluid mixture of solutes including a said large biological molecule through said matrix at a rate sufficient

to induce convective fluid flow through both said throughpore sets,

to induce a convective flow rate within said second throughpore set greater than the rate of diffusion of said biological molecule within said second throughpore set and to produce in said second throughpore set a Peclet Number greater than 1.0.

31. A chromatography method comprising the steps of

A. providing a chromatography matrix defining:

interconnected first and second throughpore sets, each of which comprise a multiplicity of pores for channelling through said matrix a mixture of solutes including a large biological molecule disposed in a fluid, and

surface regions in fluid communication with the members of the second throughpore set which sorb a said biological molecule in said mixture

B. passing a fluid mixture of solutes including a said biological molecule through said matrix at a fluid flow rate sufficient to produce;

convective fluid flow through both throughpore sets,

a convective fluid flow velocity through said first throughpore set greater than the fluid flow velocity through the second throughpore set and a Peclet Number greater than 1.0, and

a convective fluid flow velocity through a member of said second throughpore set greater than the diffusion rate of said biological molecule within said member of said second throughpore set, to load molecules from said fluid mixture onto said surface regions, and

C. passing an eluant through said matrix to elute a fraction rich in a selected one of said biological molecules.

32. The method of claim 31 wherein step B or C is conducted by passing said fluid mixture or eluant through said matrix at a bed velocity greater than 1500 cm/hr.

33. The method of claim 31 wherein steps B or C is conducted by passing said fluid mixture or eluant through said matrix at a bed velocity greater than 1000 cm/hr.

34. The method of claim 31 wherein steps B and C are conducted at fluid flow velocities through the matrix sufficient to produce a specific productivity of at least 1 mg total biological molecule sorbed per ml of matrix per minute.