Method for sterilizing articles such as dental handpieces

• US 5,019,344 A
• Filed: 04/21/1988
• Issued: 05/28/1991
• Est. Priority Date: 04/21/1988
• Status: Expired due to Fees

• Current Assignee: Flexiclave, Inc.
• Original Assignee: Flexiclave, Inc.
• Inventors: Latowicki, Daniel A., Kutner, Barry S.
• Primary Examiner(s): Warden, Robert J.
• Assistant Examiner(s): McMahon, Timothy M.
• Application Number:
  US07/184,246
• Time in Patent Office: 1,132 Days
• Field of Search: 422/21, 422/22, 422/28, 422/32, 422/33, 422/294, 422/288, 422/299, 422/305, 250/455.1, 426/107, 426/234, 426/243, 219/10.55 E
• US Class Current: 422/21
• CPC Class Codes: A45C 11/005 Contact lens cases A45C11/046 takes precedence
• CPC Class Codes: A61L 12/066 Microwaves
• CPC Class Codes: A61L 2/12 Microwaves
• CPC Class Codes: A61L 2/20 Gaseous substances, e.g. vapours
• CPC Class Codes: B65D 2581/3489 Microwave reflector, i.e. microwave shield B65D2581/3487 takes precedence
• CPC Class Codes: B65D 2585/545 Contact lenses

Abstract

Method and apparatus for sterilizing articles such as dental handpieces include introducing the article and liquid sterilant solution into a collapsible pouch formed of vapor-impermeable sheet material, sealing the collapsible pouch to form a gas-tight assembly, and heating the gas-tight assembly to vaporize the liquid sterilant solution to produce an atmosphere of hot sterilant vapor. The liquid sterilant is introduced into the pouch in a quantity sufficient to create an overpressure when vaporized which is indicated by the collapsible pouch expanding to a distended condition. In one embodiment, the liquid sterilant solution is vaporized by irradiating the gas-tight assembly with microwave radiation in which case the article is sterilized under the combined effects of chemical vapor and microwave irradiation.

Claims

1. A method for sterilizing at least one article by vapor under pressure comprising the steps of:

introducing at least one article to be sterilized and a quantity of liquid into a collapsible pouch formed of material at least partially transparent to radiation through a sealable opening therein, said quantity of liquid being sufficient so that when said pouch opening is sealed to form a gas-tight assembly and said liquid is vaporized, an overpressure is created within said pouch which will expand said pouch to a visually-apparent distended condition;

sealing said pouch opening to form a gas-tight assembly; and

irradiating said gas-tight assembly with said radiation while shielding said at least one article from said radiation to vaporize said liquid so that said collapsible pouch expands to a visually-apparent distended condition to produce an atmosphere of hot vapor under pressure in said gas-tight assembly, while shielding said at least one article from said radiation,

whereby said at least one article situated within said gas-tight assembly is sterilized under the effect of vapor under pressure.

2. The method recited in claim 1 wherein said collapsible pouch is formed of plastic sheet material and said step of sealing said pouch opening to form a gas-tight assembly comprises the step of fusing narrow transversely extending regions of overlying sheet portions of said pouch to each other.

3. The method recited in claim 1 wherein said collapsible pouch has an interior volume sufficient to accommodate only a single article to be sterilized.

4. The method recited in claim 1 wherein said radiation comprises microwave radiation.

5. The method recited in claim 1 including the preliminary step of constructing a collapsible pouch by

forming a section of tubular web from a pair of overlying sheets of plastic material sealed at their longitudinal side edges;

and

sealing one of the ends of said tubular web section by fusing first narrow transversely extending regions of said overlying sheets proximate to one of said ends to each other.

6. The method recited in claim 5 wherein said tubular web section is formed by severing a length of said tubular web from a roll thereof.

7. The method recited in claim 1 wherein said at least one article is shielded from said radiation by positioning said at least one article within a space substantially surrounded by shielding means for providing a barrier to the transmission of said radiation.

8. The method recited in claim 7 wherein said space comprises the interior of a holder member having wall means defining said space, said space being open to the ambient atmosphere, and wherein said shielding means are provided over at least a part of said holder member well means.