Apparatus for sorting conveyed articles

• US 5,020,675 A
• Filed: 06/14/1989
• Issued: 06/04/1991
• Est. Priority Date: 11/12/1986
• Status: Expired due to Term

• Current Assignee: Sortex Ltd. (Buhler Holding AG)
• Original Assignee: Lockwood Graders Limited
• Inventors: Gunawardena, Charith, Clark, Leslie, Dennis, Timothy, Cowlin, Simon
• Primary Examiner(s): Hajec, Donald T.
• Application Number:
  US07/365,713
• Time in Patent Office: 720 Days
• Field of Search: 209/558, 209/555, 209/939, 209/538, 209/552, 209/580, 209/592, 209/559, 209/564, 209/566, 209/587, 209/546, 209/551, 358/106, 358/107, 358/125, 356/386, 356/425, 356/402, 356/385, 364/478, 364/555, 364/560, 364/564, 382/44, 382/45
• US Class Current: 209/538
• CPC Class Codes: B07C 5/3422 using video scanning devices, e.g. TV-cameras
• CPC Class Codes: B07C 5/362 Separating or distributor mechanisms switches for postal sorting B07C3/065; particular discharging devices for B65G47/74
• CPC Class Codes: Y10S 209/912 Endless feed conveyor with means for holding each item individually
• CPC Class Codes: Y10S 209/939 Video scanning

Abstract

Apparatus for sorting articles having a roller conveyor for moving articles through an inspection region where they are scanned by a camera. From the scans, the position of boundaries of the articles is determined so that the existence and location of the articles can be identified. Color counts, representative of the color of the articles are made from the scans and are correlated with the appropriate article identified. Load cells produce weight information which is similarly correlated with the appropriate articles. The information is fed to a processor which is arranged to track the articles through the inspection region and is arranged to route the articles differently in accordance with the color counts and/or weight information correlated therewith.

Claims

1. Apparatus for sorting articles comprising a conveyor arranged to convey the articles through an inspection region, inspection means for scanning the articles in the inspection region and for determining the presence of the boundaries of said articles, means for determining specified parameters for each article, and means for routing articles differently in accordance with the parameters determined, wherein said inspection means is arranged to scan the articles at at least a first station and a second station in the inspection region, said apparatus further comprising means for determining from each of said scans information related to the number and the position of the articles at the respective station, means for associating the parameters determined for each article with the appropriate number and position information, means for storing the number and position information determined from the scan at the first station together with the associated parameters, and means for assessing, from the said stored information and from corresponding information related to the number and position of the articles at the second station and the associated parameters, the actual number of articles, their location at the second station and their associated parameters.

2. Apparatus according to claim 1, wherein said means for determining specified parameters for each article comprises load cells for determining the weight of each article.

3. Apparatus according to claim 1, wherein said means for determining specified parameters for each article comprises means for determining from each of said scans measures of quality of the articles.

4. Apparatus according to claim 3, wherein the measures of quality determined are colour counts for each article.

5. Apparatus according to claim 3, wherein the parameters determined for the articles from the scan at the first station, together with the parameters determined for the articles from the scan at the second station, are associated with the number and position information for the articles at the second station.

6. Apparatus according to claim 1 or 3, wherein said assessing means comprises means for comparing the said stored information with corresponding information related to the number and position of articles at the second station and forming an integer-rounded average to represent the number of articles.

7. Apparatus according to claim 1, wherein said assessing means comprises means for producing an analogue representation of the number and position of the articles at each of said stations, and means for comparing a dimension of the representation of each article with predetermined minimum and maximum values and adjusting any representations which do not fall within said predetermined values.

8. Apparatus according to claim 7, wherein said inspection means is arranged to scan the articles at each station along two bands, and wherein said assessing means comprises means for providing a digital average value or sum of the signal values at corresponding points on all of the scan lines of the two bands, means for producing two differently filtered traces from said digital values, and means for combining said two filtered traces to produce said analogue representations of the number and location of the articles.

9. Apparatus according to claim 8, wherein said digital values are filtered once in the order in which they are obtained and then are filtered in the reverse order to produce said two differently filtered traces.

10. Apparatus according to claim 9, wherein said inspection means is arranged, at each said station, to scan a row of articles along the gap between adjacent rollers in two bands disposed on either side of the centre line of the roller gap.

11. Apparatus according to claim 1, wherein said inspection means is arranged, at each said station, to scan a row of articles along the gap between adjacent rollers in two bands disposed on either side of the centre line of the roller gap.

12. Apparatus according to claim 1, wherein said inspection means is arranged to scan a row of articles along two bands extending along the row, each said band including at least one scan line, and the two bands being spaced on either side of a centre line along the row, and further comprising means for combining the signal values at corresponding points on all of the scan lines of the bands and for providing an average value or sum, and wherein means are provided for conveying said articles to a sorting zone provided with at least one group of actuators for causing or permitting respective ones of the articles to be deposited in accordance with criteria established by said inspection means.

13. Apparatus for sorting articles, comprising a conveyor comprising a plurality of rotable rollers for supporting the articles, and for causing the articles to pass through an inspection zone,

means for rotating the rollers, and thereby rotating the articles, in the inspection zone,

inspection means for scanning the articles at at least a first station and a second station in the inspection zone,

means for determining from each of the said scans the presence and location of surface features of a desired kind on the articles, and the presence of the boundaries of the said articles on the conveyor, and for determining thereby the number of the said articles, and the position of each article along the respective roller pair,

means for storing values associated with the position of the articles at the first station,

means for comparing the said stored values with corresponding values associated with the position of the articles at the second station, and for determining thereby the position along the rollers at the first station of articles detected at the second station,

means for allocating to each article detected at the second station the said surface features detected at the first station,

and means for routing articles differently in accordance with the occurrence of the said surface features.