Cleaning solution mixing and metering system

• US 5,020,917 A
• Filed: 12/23/1987
• Issued: 06/04/1991
• Est. Priority Date: 12/23/1987
• Status: Expired due to Term

• Current Assignee: Chemstation International, Inc.
• Original Assignee: Chemstation International, Inc.
• Inventors: Homan, George F.
• Primary Examiner(s): Hornsby, Harvey O.
• Assistant Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US07/137,188
• Time in Patent Office: 1,259 Days
• Field of Search: 366/160, 366/161, 366/162, 366/177, 366/336, 134/100, 222/134, 222/135, 222/144.5, 222/148, 137/567, 239/172
• US Class Current: 366/160.4
• CPC Class Codes: B01F 2101/24 Mixing of ingredients for cleaning compositions
• CPC Class Codes: B01F 33/50 Movable or transportable mixing devices or plants
• CPC Class Codes: B01F 35/2217 Volume of at least one component to be mixed
• CPC Class Codes: B01F 35/8311 with means for controlling the motor driving the pumps or the other dispensing mechanisms
• CPC Class Codes: G05D 11/132 by controlling the flow of the individual components G05D11/133 takes precedence
• CPC Class Codes: Y10T 137/86163 Parallel

Abstract

Disclosed is a cleaning solution delivery system for mixing and metering cleaning solution from liquid bulk storage containers of liquid cleaning concentrate. The mixing and metering station includes a first set of hydraulic cylinders each of which is connected to one of a plurality of liquid bulk storage containers containing liquid cleaning concentrate, a second hydraulic cylinder connected to a source of water, and a third set of hydraulic cylinders each of which is connected to one of a plurality of liquid chemical additive tanks. Various cleaning solution formulas can be mixed with this system and metered through a single delivery hose. The mixing and metering station may be used at a variety of locations to ultimately provide cleaning solution to on-site individual usage dispensers.

Claims

1. A cleaning solution delivery system for mixing and metering a number of different cleaning solutions from liquid bulk storage containers into on-site individual usage dispensers, comprising a portable mixing and metering station adapted for input to be connected to a plurality of liquid bulk storage containers containing different liquid cleaning concentrates, adapted to be connected to a source of water, and adapted to be connected to liquid chemical additive tanks, said portable mixing and metering station being self-contained and having the following components mounted on a frame so that it can be moved from one area to another, placed on a delivery truck, or otherwise transported to the desired location:

(a) a first set of hydraulic cylinders, each hydraulic cylinder in said first set of hydraulic cylinders having a first cylinder position in fluid communication with a liquid cleaning concentrate inlet connected to an associated liquid bulk storage container, and a piston within the first cylinder portion to form a liquid pumping portion, and having a second cylinder portion in fluid communication with a hydraulic fluid reservoir and a piston within the second cylinder portion to form a hydraulic pumping portion, and having a connecting rod between said first cylinder portion and said second cylinder portion,

(b) a second hydraulic cylinder having a first cylinder portion in fluid communication with a water inlet which in connectable to a source of water, and a piston within the first cylinder portion to form a liquid pumping portion, and having a second cylinder portion in fluid communication with a hydraulic fluid reservoir and a piston within the second cylinder portion to form a hydraulic pumping portion, and having a connecting rod between said first cylinder portion and said second cylinder portion,

(c) a third set of hydraulic cylinders, each hydraulic cylinder in said third set of hydraulic cylinders having a first cylinder portion in fluid communication with a liquid chemical additive inlet connected to an associated liquid chemical additive tank, and a piston within the first cylinder portion to form a liquid pumping portion, and having a second cylinder portion in fluid communication with a hydraulic fluid reservoir and a piston within the second cylinder portion to form a hydraulic pumping portion, and having a connecting rod between said first cylinder portion and said second cylinder portion,

(d) a single outlet pipe, said outlet pipe having a fluid connection first to a water outlet from said second hydraulic cylinder and, then, to liquid cleaning concentrate outlets from each hydraulic cylinder in said first set of hydraulic cylinders, and to liquid chemical additive outlets from each hydraulic cylinder in said third set of hydraulic cylinders,

(e) said water inlet having two check valves and said water outlet having two check valves, whereby pumping of water is possible with minimum air entrapment,

(f) each of said liquid cleaning concentrate inlets having two check valves and each of said liquid cleaning concentrate outlets having two check valves, whereby pumping of liquid cleaning concentrate is possible with minimum air entrapment,

(g) a pump for pumping hydraulic fluid to said hydraulic pumping portion of said first set of hydraulic cylinders, second hydraulic cylinder, and third set of hydraulic cylinders and thereby operate each of the liquid pumping portions of said hydraulic cylinders in said first set of hydraulic cylinders to convey predetermined amounts of liquid cleaning concentrate from the associated liquid bulk storage container to said outlet pipe, operate the liquid pumping portion of said second hydraulic cylinder to convey predetermined amounts of water from the source of water to said outlet pipe, and operate each of the liquid pumping portions of said hydraulic cylinders in said third set of hydraulic cylinders to convey predetermined amounts of liquid chemical additives from the associated liquid chemical additive tank to said outlet pipe,

(h) a potentiometer for controlling the amount of hydraulic fluid pumped to said hydraulic pumping portion of said second hydraulic cylinder and thereby predetermine the amounts of water first conveyed to said outlet pipe,

(i) potentiometers and solenoid operated control valves for controlling the amount of hydraulic fluid pumped to said hydraulic pumping portions of said first set of hydraulic cylinders and thereby predetermine the amounts of liquid cleaning concentrate conveyed to said outlet pipe after said predetermined amounts of water,

(j) solenoid operated fluid control valves for controlling the amount of hydraulic fluid pumped to said hydraulic pumping portions of said third set of hydraulic cylinders and thereby predetermine the amounts of liquid chemical additives conveyed to said outlet pipe after said predetermined amounts of water,

(k) means associated with said outlet pipe for mixing said predetermined amounts of said liquid cleaning concentrate and said chemical additive with said water to form a cleaning solution, and means associated with said outlet pipe for delivering said cleaning solution into on-site individual usage dispensers, and

(l) a motor for driving said pump.

2. The system of claim 1 wherein said single outlet pipe has a single delivery hose connected thereto.

3. The system of claim 1 including a delivery truck upon which said portable mixing and metering station is located.

4. The system of claim 3 wherein said delivery truck also has thereon a plurality of liquid bulk storage containers of liquid cleaning concentrate, each of said liquid bulk storage containers being connected to one of the hydraulic cylinders in said first set of hydraulic cylinders, said delivery truck also having thereon a plurality of liquid chemical additive tanks, each of said liquid chemical additive tanks being connected to one of the hydraulic cylinders in said third set of hydraulic cylinders.

5. The system of claim 4 wherein one of said liquid chemical additive tanks contains perfume and another of said liquid chemical additive tanks contains dye.

6. The system of claim 3 wherein said delivery truck also has thereon a reeled delivery hose connected to said outlet pipe.

7. The system of claim 1 wherein said mixing means is a stationary mixer.

8. The system of claim 1 wherein said water inlet, said liquid cleaning concentrate inlets, and said liquid chemical additive inlets each include a quick connect coupling for easy connection to and disconnection from the water source, the liquid bulk storage containers, and the liquid chemical additive tanks, respectively.