Building panel having locking flange and locking receptacle

• US 5,022,207 A
• Filed: 01/02/1990
• Issued: 06/11/1991
• Est. Priority Date: 01/02/1990
• Status: Expired due to Fees

• Current Assignee: Alcoa Incorporated (Howmet Aerospace, Inc.)
• Original Assignee: Aluminum Company of America (Howmet Aerospace, Inc.)
• Inventors: Hartnett, G. Robert
• Primary Examiner(s): Scherbel, David A.
• Assistant Examiner(s): Ripley, Deborah McGann
• Application Number:
  US07/459,944
• Time in Patent Office: 525 Days
• Field of Search: 52/537, 52/525-531, 52/478
• US Class Current: 52/537
• CPC Class Codes: E04D 13/152 with ventilating means in soffits or fascias; on the eaves of the roof E04D13/178
• CPC Class Codes: E04F 13/08 composed of a plurality of similar covering or lining elements, E04F13/072 takes precedence; borders, skirtings E04F19/02; of webs or fabrics E04F13/002; fixing strips E04F19/06; separate provisional spacers between adjacent tiles E04F21/0092; implements or means for setting tiles E04F21/18
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover

Abstract

A building panel useful as vinyl soffit in residential construction. The building panel comprises a principal portion, a locking flange, and a locking receptacle interlocking with the locking flange of an adjacent panel. The building panel is easy to assemble and combines high strength with a pleasant appearance.

Claims

1. A building panel made from a synthetic polymer and configured for interlocking engagement with adjacent panels, said building panel comprising:

(a) a principal portion having a front surface and first and second lateral end portions;

(b) a locking flange extending from said first lateral end portion and comprising;

(1) a leg extending rearwardly of said principal portion;

(2) a locking tab extending laterally outward of said leg rearward of said principal portion; and

,

(3) a locking lug extending frontward from said locking tab; and

(c) a locking receptacle extending from said second lateral end portion and, comprising;

(1) an arm extending rearward of said principal portion, said arm comprising a connecting piece extending from said second lateral end portion and an elbow extending from said connecting piece, said elbow comprising a first portion extending laterally inward and a second portion extending frontward of said first portion;

(2) a flap comprising a leg extending laterally inward from said second portion, a connector extending rearwardly from said leg, and a wing extending from said connector laterally outward, said wing being in a parallel relationship with said leg, said flap and said second portion defining a locking notch for receiving a locking lug from an adjacent panel, said flap and said first portion defining a passageway narrower than said locking tab and locking lug for retention of the locking tab in said locking notch; and

(3) a fastening strip extending rearwardly of said wing and laterally outward from said flap, said fastening strip defining a fastening slot.

2. The building panel of claim 1 wherein said principal panel, said locking flange and said locking receptacle are integrally formed from a single, continuous sheet of synthetic polymer material.

3. The building panel of claim 1 wherein said locking flange is generally L-shaped in cross-section.

4. The building panel of claim 1 wherein said arm is generally J-shaped in cross-section.

5. The building panel of claim 1 wherein said flap is generally C-shaped in cross-section.

6. The building panel of claim 1 wherein said wing overlaps said elbow;

said wing and said elbow defining said passageway.

7. The building panel of claim 1 wherein said locking lug is formed by displacing a portion of said tab frontwardly, said locking lug comprising an outer end attached to said tab and an inner end spaced frontward of said tab and laterally inward from said outer end.

8. The building panel of claim 1 wherein said fastening strip defines a plurality of spaced fastening slots.

9. The building panel of claim 1 wherein said front surface comprises a generally planar main portion.

10. The building panel of claim 9 wherein said principal portion defines a plurality of vent openings.

11. The building panel of claim 1 wherein said locking lug comprises a plurality of discrete, spaced locking lugs.

12. A vinyl soffit panel formed from a single continuous strip and comprising:

(a) a generally planar principal portion having a bottom surface and first and second spaced lateral end portions;

(b) a generally L-shaped locking flange integrally formed with said principal portion and extending from said first lateral end portion, said locking flange comprising;

(1) a leg extending upwardly of said principal portion;

(2) a locking tab extending laterally outward of said leg upward of said principal panel; and

,

(3) a locking lug extending downward from said locking tab; and

(c) a locking receptacle integrally formed with said principal portion and extending from said second lateral end, portion, said locking receptacle comprising;

(1) a generally J-shaped arm extending upwardly of said principal portion, said arm comprising a connecting piece extending from said second lateral end portion and an elbow extending from said connecting piece;

(2) a generally C-shaped flap attached to said elbow and looped around said arm, said flap and said arm defining a locking notch for receiving a locking lug from an adjacent unit, said flap and said elbow defining a passageway narrower in vertical extent than said locking tab and locking lug; and

,

(3) a fastening strip extending rearwardly of said wing and laterally outward from said flap.

13. The vinyl soffit panel of claim 12 wherein said fastening strip defines a plurality of spaced fastening slots.

14. The vinyl soffit panel of claim 12 wherein said flap comprises a laterally inwardly extending leg attached to said elbow;

an upwardly extending connector attached to said leg; and

a wing attached to the connector and extending laterally outwardly thereof, said wing overlapping said elbow and defining said passageway.

15. The vinyl soffit panel of claim 12 wherein said locking lug is formed by displacing a portion of said tab downwardly, said locking lug comprising an outer end attached to said tab and an inner end spaced downward of said tab and laterally inward from said outer end.

16. The vinyl soffit panel of claim 12 wherein said locking lug comprises a plurality of spaced locking lugs.