Control of staged heating and cooling apparatus by a four-wire thermostat

• US 5,022,460 A
• Filed: 02/09/1990
• Issued: 06/11/1991
• Est. Priority Date: 02/09/1990
• Status: Expired due to Term

• Current Assignee: Emerson Electric Company
• Original Assignee: Emerson Electric Company
• Inventors: Brown, Bernard T.
• Primary Examiner(s): Ford, John K.
• Application Number:
  US07/478,240
• Time in Patent Office: 487 Days
• Field of Search: 165/26, 165/29, 165/12, 165/24, 165/25, 236/1 C, 236/51
• US Class Current: 165/262
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/67 Switching between heating and cooling modes
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1912 whose output amplitude can take more than two discrete values
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A heating and cooling apparatus wherein either or both the heating apparatus and cooling apparatus are two-stage is controlled by a thermostat through four connecting wires. A signal on one of the wires enables the functions of controlling operation of the circulator fan and controlling second-stage operation of whichever apparatus is two-stage.

Claims

1. In a system for controlling heating and cooling apparatus wherein the heating and cooling apparatus include a circulator fan and wherein at least one of the heating and cooling apparatus is two-stage,

a control module in said heating and cooling apparatus;

a thermostat;

fan control means in said thermostat for selectively effecting a demand or no demand for continuous operation of said circulator fan; and

means for directly connecting said thermostat to said control module consisting of four wires,

a first one of said wires being effective to provide a common power connection between said thermostat and said control module,

a second one of said wires being effective to provide an enabling signal to said control module to control first-stage operation of said heating apparatus,

a third one of said wires being effective to provide an enabling signal to said control module to control first-stage operation of said cooling apparatus,

a fourth one of said wires being effective to provide, in response to said fan control means, an enabling signal to said control module to control operation of said circulator fan, and also to provide an enabling signal to said control module to control second-stage operation of said two-stage apparatus.

2. In a system for controlling heating and cooling apparatus wherein the heating and cooling appparatus include a circulator fan and wherein at least one of the heating and cooling apparatus is two-stage,

a control module in said heating and cooling apparatus;

an electronic thermostat; and

means for directly connecting said thermostat to said control module consisting of four wires,

a first one of said wires being effective to provide a common power connection between said thermostat and said control module,

a second one of said wires being effective to provide a first signal to said control module to control first-stage operation of said heating apparatus,

a third one of said wires being effective to provide a second signal to said control module to control first-stage operation of said cooling apparatus,

said thermostat including a microcomputer which provides means for establishing, on a fourth one of said wires, a third signal indicative of a demand for continuous operation of said circulator fan and a fourth signal indicative of a demand for second-stage operation of said two-stage apparatus,

said control module including a microcomputer which is responsive to said third and fourth signals to control, respectively, operation of said circulator fan and second-stage operation of said two-stage apparatus.

3. In a system for controlling heating and cooling apparatus wherein the heating and cooling apparatus include a circulator fan and wherein at least one of the heating and cooling apparatus is two-stage,

a control module in said heating and cooling apparatus;

an electronic thermostat; and

means for directly connecting said thermostat to said control module consisting of four wires,

a first one of said wires being effective to provide a common power connection between said thermostat and said control module,

a second one of said wires being effective to provide a first signal to said control module,

a third one of said wires being effective to provide a second signal to said control module,

a fourth one of said wires being effective to provide a third and a fourth signal to said control module,

said thermostat including a microcomputer which provides

(a) a temperature algorithm which provides for initiation and termination of a call for energizing of said heating and cooling apparatus by comparing a buffered temperature with lower and upper trip points associated with a set point temperature, said buffered temperature being a composite value including a component based on sensed temperature and a component based on a characteristic related to demand for operation of said heating and cooling apparatus,

(b) means for establishing, in the absence of said call for energizing and if continuous operation of said circulator fan is to be effected, said third signal on said fourth one of said wires indicative of a demand for continuous operation of said circulator fan,

(c) means, responsive to said comparing of said buffered temperature, for terminating said third signal and for establishing said first signal on said second one of said wires or said second signal on said third one of said wires indicative of a demand for first-stage operation of said two-stage apparatus,

(d) means, response to a predetermined value of said component of said buffered temperature based on a characteristic related to demand for operation, for providing said fourth signal on said fourth one of said wires indicative of a demand for second-stage operation of said two-stage apparatus.

4. The system claimed in claim 3 wherein said microcomputer further provides means for re-establishing, after said call for energizing is terminated, said third signal indicative of a demand for continuous operation of said circulator fan.

5. The system claimed in claim 3 wherein said control module includes a microcomputer which provides means responsive to said fourth signal on said fourth one of said wires to control operation of said circulator fan and second-stage operation of said two-stage apparatus.

6. In a system for controlling heating and cooling apparatus wherein the heating and cooling apparatus include a circulator fan and wherein at least one of the heating and cooling apparatus is two-stage,

a control module in said heating and cooling apparatus;

a thermostat;

a fan switch in said thermostat for selectively effecting a demand or no demand for continuous operation of said circulator fan; and

means for directly connecting said thermostat to said control module consisting of four wires,

a first one of said wires being effective to provide a common power connection between said thermostat and said control module,

a second one of said wires being effective to provide a first signal to said control module to control first-stage operation of said heating apparatus,

a third one of said wires being effective to provide a second signal to said control module to control first-stage operation of said cooling apparatus.

said control module including a microcomputer which provides means, responsive to a third and a fourth signal from said thermostat on a fourth one of said wires, for controlling, respectively, operation of said circulator fan and second-stage operation of said two-stage apparatus,

said thermostat being effective to provide said third signal in response to said demand for continuous operation of said circulator fan effected by said fan switch, and to provide said fourth signal in response to a demand for second-stage operation of said two-stage apparatus effected by temperature responsive means in said thermostat.