Dual hybrid demand refrigeration control apparatus

• US 5,023,531 A
• Filed: 05/19/1988
• Issued: 06/11/1991
• Est. Priority Date: 05/19/1988
• Status: Expired due to Term

• Current Assignee: Hughes Electronics Corporation (AT&T, Inc.)
• Original Assignee: ARX, Inc. (Cobham PLC)
• Inventors: Consi, Michael, Spencer, Stanley E., Wiemann, William, Joscelyn, Edwin R., Giguere, David B., Altemose, George A., Gully, Wilfred J.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US07/195,914
• Time in Patent Office: 1,118 Days
• Field of Search: 318/138, 318/254, 318/334, 318/439, 318/471, 318/472, 318/473, 318/599
• US Class Current: 318/471
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: G05D 23/20 with sensing elements having variation of electric or magnetic properties with change of temperature G05D23/13 takes precedence
• CPC Class Codes: H02P 6/12 Monitoring commutation; Providing indication of commutation failure

Abstract

A refrigeration control apparatus especially adapted for use in conjunction with cryogenic coolers includes a brushless variable speed drive motor for powering a mechanical cooler-compressor and electronic control circuitry coupled to the motor allowing motor speed and hence cooling rate to be responsive to changes in the temperature of the volume sought to be cooled. A signal corresponding to sensed temperature is compared to a reference signal derived from motor speed. The difference therebetween used to vary the duty cycle of a high frequency pulse train. The pulse train is used to modulate the drive current applied to the motor through pulse position switching circuitry to vary the speed of the drive motor. High and low motor speed limits are provided along with sensor failure protection circuitry to insure continuous motor operation between chosen limits.

Claims

1. A temperature regulating apparatus comprising:

a brushless variable speed drive motor coupled to a cooling compressor adapted to cool a location remote from said drive motor, said drive motor including a permanent magnet rotor, a multipole stator and a stator armature with separably energizable windings for successive stator poles;

a temperature sensor at said remote location, said temperature sensor including an element whose resistance varies with the temperature thereof;

means for sensing predetermined angular positions of said rotor;

a motor control network including means for producing a first signal derived from the voltage across said temperature sensor, means for producing a second signal in response to the angular speed of said rotor, and means for feeding a constant current through said resistance varying element;

a compensation network for adjusting the response of said motor control network to the output of said temperature sensor;

means for producing a relatively high frequency pulse signal with a pulse width duty cycle being modulated in response to a predetermined relationship of said first and second signals; and

a commutation network responsive to said rotor position sensing means for energizing said pole windings in a predetermined phase relationship to the position of said rotor and at a level responsive to said high frequency pulse signal, whereby the energization of said armature is responsive to said predetermined relationship of said first and second signals.

2. The apparatus of claim 1, wherein said constant current feeding means includes a current feeding regulated constant current source and a current sink respectively connected to opposite ends of said resistance varying element.

3. The apparatus of claim 2, wherein said resistance varying element is a diode junction having opposed electrodes connected to said current source and current sink respectively.

4. The apparatus of claim 1, wherein said motor control network includes a differential amplifier, a voltage varying with said voltage across said resistance varying element being applied across the input of said differential amplifier, the output of said differential amplifier, defining said first signal.

5. The apparatus of claim 4, wherein said motor control network further includes high and low motor speed set point control means.

6. The apparatus of claim 5, wherein said set point control means include differential amplifier comprising means.

7. The apparatus of claim 5, wherein said motor control network further includes short and open circuit protection means for said temperature sensor.

8. The apparatus of claim 7, wherein said short circuit protection means comprises said high motor speed set point control means and said open circuit protection means comprises said low motor speed set point control means.

9. The apparatus of claim 1, wherein said rotor position sensing means includes a plurality of rotor position sensing elements regularly angularly spaced about and proximate to said rotor and means responsive to said rotor position sensing elements for producing rotor position signals in accordance with predetermined angular positions of said rotor, said commutation network comprising means for energizing the respective stator pole windings in response to concurrent rotor position signals and individual pulses of said high frequency pulse signal.

10. The apparatus of claim 9, wherein said rotor position sensing element includes means for producing a train of pulses, the start point of each pulse thereof representing a predetermined angular position of said rotor.

11. The apparatus of claim 10, wherein said rotor position sensing elements comprise Hall effect magnetic field sensors.

12. The apparatus of claim 9, wherein said second signal producing means includes means for producing said second signal in response to the frequency of the rotor position signals of one of said rotor position sensing elements.

13. The apparatus of claim 1 including a sealed casing, said motor, said cooling compressor and said motor control network and said commutation network being enclosed in said casing.

14. The apparatus of claim 1, wherein the pulses of said high frequency pulse signal are of substantially rectangular configuration.

15. A motor driven temperature regulated cooling apparatus comprising:

means including a remote temperature sensor for producing a temperature responsive signal, said temperature sensor being located at a position remote from the motor drive portion of the cooling apparatus;

a brushless variable speed DC drive motor including a permanent magnet rotor and a multipole stator having Y-connected pole windings with first, second and third winding terminals;

means responsive to predetermined successive positions of said rotor for producing respective first, second and third position signals;

a compensation network for producing a direct current electrical signal output derived from one of said position signals and said temperature responsive signal;

a voltage power supply having opposite first and second power terminals;

an intermittent pulse generator for producing an intermittent pulse signal of a variable width responsive to the output of said compensation network;

three pairs of first and second semiconductor switches having control electrodes, each of said Y-connected winding terminals being connected through a respective first semiconductor switch to said power supply first power terminal and through a respective second semiconductor switch to said power supply second power terminal; and

a logic circuit network responsive to said position signals for applying commutation and control signals to said semiconductor switch control electrodes to successively alternately connect pairs of said winding terminals in six successively different permutations to said power supply power terminals in synchronism with the rotation of said motor and responsive to said intermittent pulse signal to modulate the current through said windings, said logic circuit network comprising three "and" gates having outputs connected to the respective first semiconductor switch control electrodes, three "or" gates having outputs connected to the respective second semiconductor switch control electrodes, different position signals in direct and inverted states being coupled to inputs of respective "and" and "or" gates in different combinations whereby to commutate said first and second semiconductor switch control electrodes in said permutation sequence.

16. The apparatus of claim 15, wherein said intermittent pulse signal is coupled to the inputs of each of said "or" gates.

17. The apparatus of claim 15, including means for producing a signal responsive to the rotational speed of said rotor, said intermittent pulse signal pulse width being responsive to a predetermined relationship of said rotor speed signal and said temperature responsive signal.

18. The apparatus of claim 15, including a diode connected across the output of each of said first semiconductor switches.

19. A closed-loop cooling apparatus, comprising:

a brushless DC motor coupled to a cooling compressor having a cold finger said cold finger located at a remote location to be cooled;

a temperature sensor located at said remote location for generating an electrical signal responsive to the temperature of said remote location;

means coupled to said temperature sensor for producing a first electrical signal derived from said temperature sensor electrical signal, said first electrical signal producing means including a compression network coupled to said temperature sensor to match the operational characteristics of said motor to said temperature sensor-generated electrical signal and open and short circuit temperature sensor condition control means, the output of said first electrical signal producing means being between pre-established upper and lower voltage limits, said control means comprising means for placing the output of said first electrical signal producing means at said upper or lower voltage limit upon sensing of the short or open condition of said temperature sensor respectively;

means for producing a second electrical signal responsive to the speed of said motor; and

a motor control network for providing a motor energization current responsive to said first and second electrical signals whereby the speed of said motor is varied between chosen high and low speed limits proportional to said upper and lower voltage limits to control the output of said cooling compressor to maintain said remote location at a predetermined temperature.