Position detection for a brushless DC motor without hall effect devices using a time differential method

• US 5,028,852 A
• Filed: 06/21/1990
• Issued: 07/02/1991
• Est. Priority Date: 06/21/1990
• Status: Expired due to Term

• Current Assignee: Seagate Technology LLC (Seagate Technology Holdings Plc)
• Original Assignee: Seagate Technology plc (Seagate Technology Holdings Plc)
• Inventors: Dunfield, John C.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US07/541,583
• Time in Patent Office: 376 Days
• Field of Search: 318/138, 318/254, 318/439
• US Class Current: 318/400.33
• CPC Class Codes: H02P 6/185 using inductance sensing, e.g. pulse excitation
• CPC Class Codes: H02P 6/22 in a selected direction of rotation

Abstract

The present method and apparatus detects the rotor position of a brushless DC motor with an accuracy of π/m electrical radians (where m=the number of motor phases) within one electrical period, and provides enough information to enable starting the motor in the correct direction with certainty. After starting the motor in an open loop mode of one or two steps, a closed loop mode may be switched on, using a dynamic indirect position detection as is already well known in the technology. More specifically, the position at start is determined by the injection of short current pulses in different motor phases, each phase or pair of phases being energized first by a pulse of one polarity and of the opposite polarity. The sign of the time difference between the rise times of the induced voltages is detected. By performing a succession of these tests on different phases or pairs of phases of the standing motor, a table of results is established which clearly defines the position of the rotor relative to the motor phases. The same table then defines what polarity currents should be applied to each phase to reliably and certainly start the motor in the proper direction.

Claims

1. In a brushless DC motor having multiple phase windings arranged as a stator and a rotor having a permanent magnet or a DC current excitation winding, apparatus for controlling ordered application of electrical current to the phase windings and measuring the response thereto comprising:

circuit means coupled to the phase windings for selectively establishing current paths through selected windings in response to control signals,

driver means for applying short duration current pulses of first and second opposite polarities to each said selected winding,

monitoring means for detecting the voltage detected at a current voltage converter connected to the energized winding by each of said applied current pulses of opposite polarities, and

detection means for identifying a rotational position of said rotor relative to said windings based on the sign of the time difference between the rise time of the responses to said pulses applied to the same selected winding.

2. The motor of claim 1 wherein said windings are ordered in phases and said driver means apply current pulses first of one polarity and then of the opposite polarity to the same one of said phases, said monitoring means detecting the output of the current-voltage converter established in response to said applied current pulses.

3. The brushless DC motor of claim 1 wherein said windings are arranged in three phases, said phases being selectively connected in pairs so that the current pulses are applied with alternating polarities to each pair of the plurality of pairs.

4. The brushless DC motor of claim 1 wherein said detection means determines the rise time of each of said responses to said current pulses from zero amplitude to a fixed reference level, subtracts one of said rise times from the other of said rise times, determines the magnitude of said rise time difference, and determines said sign of said rise time difference.

5. The motor of claim 4 wherein said sign of said rise time difference is used to determine the rotor position within said motor and said magnitude of said rise time difference is used to determine the accuracy of said rotor position determination.

6. The brushless DC motor of claim-4 wherein said reference level is variable and varied depending on said magnitude of said rise time difference.

7. A commutator less direct current motor comprising

a plurality of windings connected to define m phases of said motor,

a rotor having a permanent magnet or DC current excitation winding positioned relative to said plurality of windings and rotatable relative to said windings and comprising means for establishing first, fixed magnetic fields,

driver means connected to said plurality of windings for applying short term current pulses of opposite polarity separately to at least two different phases thereof for inducing at least two second, controlled magnetic fields,

monitoring means for detecting each current established by said applied current pulses, each said current representing the interaction of said first, fixed magnetic field and said second, current pulse induced magnetic field, and

detection means for identifying a rotational position of said rotor relative to said windings based on the sign of the time difference between the rise time of the responses to said pulses.

8. The motor of claim 7 wherein said monitoring means detects the voltage at a current voltage converter coupled to said energized phase obtained in response to the application of each current pulse to each said phase of windings.

9. The motor of claim 7 wherein said windings are arranged in three phases, said phases being selectively connected in pairs so that the current pulses are applied with alternating polarities to each pair of the plurality of pairs.

10. The motor of claim 7 wherein said detection means determines the rise time of each of said responses to said current pulses from zero amplitude to fixed reference level, subtracts one of said rise times from the other of said rise times, determines the magnitude of said rise time difference, and determines said sign of said rise time difference.

11. The motor of claim 10 wherein said sign of said rise time difference is used to determine the rotor position within said motor and said magnitude of said rise time difference is used to determine the accuracy of said rotor position determination.

12. The motor of claim 11 wherein said reference level is variable and varied depending on said magnitude of said rise time difference.

13. The motor of claim -7 wherein said driver means connected to said plurality of windings for applying said short term current pulses to at least two different combinations of said phases thereof comprising at least on phase connected in series with at least a pair of said phases connected in parallel, for inducing at least two second, controlled magnetic fields.

14. In a brushless DC motor having multiple phase windings arranged as a stator and a rotor having a permanent magnet or a DC current excitation winding, a method for controlling ordered application of electrical current to the phase windings and measuring the response thereto to determine the initial position of said rotor comprising the steps of

coupling circuit means to the windings for selectively establishing current paths through a selected winding or windings in response to control signals,

applying short duration current pulses of first and second opposite polarities to each said selected winding,

detecting the voltage detected at a current voltage converter connected to the energized winding by each of said applied current pulses of opposite polarities, and

identifying a rotational position of said rotor relative to said windings based on the sign of the time difference between the rise time of the responses to said pulses applied to the same selected winding.

15. The brushless DC motor of claim 14 wherein said windings are ordered in phases and said applied current pulses are first of one polarity and then of the opposite polarity to the same one of said phases, said detecting step monitoring the output of the current voltage converter established in response to said applied current pulses.

16. The brushless DC motor of claim 14 wherein said windings are arranged in three phases, said phases being selectively connected in pairs so that the current pulses are applied with alternating polarities to each pair of the plurality of pairs.

17. The brushless DC motor of claim 14 wherein said short duration current pulses are applied to series connected windings.

18. The brushless DC motor of claim 14 wherein said short duration current pulses are applied to sets of said windings comprising a winding connected in series with a pair of said windings connected in parallel.

19. The brushless DC motor of claim 14 wherein the rotational position is determined based on first applying selected current pulses to each individual winding of said windings, and thereafter to each potential series connected pair of said windings.

20. The brushless DC motor of claim 14 wherein said method further includes the steps of determining the rise time of each of said responses to said current pulses from zero amplitude to a fixed reference level, subtracting one of said rise times from the other of said rise times, determining the magnitude of said rise time difference, and determining said sign of said rise time difference.

21. The brushless DC motor of claim 20 wherein said method further includes the steps of determining the rotor position within said motor using said sign of said rise time difference and determining the accuracy of said rotor position determination using said magnitude of said rise time difference.

22. The brushless DC motor of claim 20 wherein said method further includes the steps of using a variable reference level and varying said variable reference level depending on said magnitude of said rise time difference.