Apparatus and method for conveying amplified sound to the ear

• US 5,031,219 A
• Filed: 09/15/1988
• Issued: 07/09/1991
• Est. Priority Date: 09/15/1988
• Status: Expired due to Term

• Current Assignee: Epic Corporation
• Original Assignee: Epic Corporation
• Inventors: Ward, Gary L., MacAllister, M. Duncan
• Primary Examiner(s): Isen, Forester W.
• Application Number:
  US07/244,398
• Time in Patent Office: 1,027 Days
• Field of Search: 381/68, 381/68.6, 381/68.7, 381/69, 181/129, 181/130, 181/134, 181/135, 181/132, 181/133, 128/864, 128/867
• US Class Current: 381/328
• CPC Class Codes: H04R 2225/77 Design aspects, e.g. CAD, of hearing aid tips, moulds or housings
• CPC Class Codes: H04R 2460/09 Non-occlusive ear tips, i.e. leaving the ear canal open, for both custom and non-custom tips H04R2460/11 takes precedence
• CPC Class Codes: H04R 25/607 of earhooks
• CPC Class Codes: H04R 25/652 Ear tips; Ear moulds hybrid ear moulds or post-processing thereof for their customisation H04R25/659
• CPC Class Codes: H04R 25/656 Non-customized, universal ear tips, i.e. ear tips which are not specifically adapted to the size or shape of the ear or ear canal
• CPC Class Codes: H04R 25/658 Manufacture of housing parts

Abstract

An earmold and a method of manufacturing an earmold for a hearing aid that conveys amplified sound from the hearing aid into the ear canal to a closed cavity adjacent the tympanic membrane. The earmold includes an acoustic conduction tube having an external diameter smaller than the ear canal and a flexible flanged tip that exerts negligible pressure on the wall of the canal. One end of the tube is held in place in the canal by the flanged tip. The opposite end of the tube may be positioned in the ear aperture by a fitting in the ear concha that may be integral with the tube. The hearing aid and the earmold leave the canal open preferably to a point past the canal isthmus.

Claims

1. A hearing aid comprising:

(a) amplifier means for receiving and amplifying unamplified sound and for conveying the amplified sound to the ear canal, said amplifier means not substantially preventing unamplified sound from entering the ear canal;

(b) a longitudinally rigid acoustic conduction tube for conducting amplified sound from said amplifier means to the tympanic membrane at the inner end of the ear canal, said tube having an external diameter smaller than the internal diameter of the ear canal for exposing a substantial portion of the ear canal to said unamplified sound, and having a first end affixed to said amplifier means and a second end in the ear canal between the isthmus of the canal and the tympanic membrane; and

(c) a flexible flanged tip affixed to said tube near said second end, said flanged tip having an outermost perimeter that conforms to the cross-sectional perimeter of the ear canal adjacent said second end while exerting negligible pressure on the wall of the ear canal.

36. The hearing aid as defined in claim 1 wherein said flanged tip comprises a composite of polymeric matrix and microspheres.

37. The hearing aid as defined in claim 1 wherein said flanged tip is less than 2 millimeters thick at its radially outward edge.

38. The hearing aid as defined in claim 1 wherein said flanged tip comprises a cup having an opening facing the tympanic membrane.

39. The hearing aid as defined in claim 38 wherein said cup has a depth approximately equal to the diameter of the ear canal adjacent said second end.

2. A hearing aid comprising:

(a) amplifier means for receiving and amplifying unamplified sound;

(b) a tube for conveying amplified sounds from said amplified means to a first end of said tube at least five millimeters inside the ear canal; and

(c) a flexible flanged tip affixed to said tube for positioning said tube in the canal, the outermost perimeter of said flanged tip being less than two millimeters thick at its radially outward edge and contacting the wall of the canal adjacent said first end forming a resonant cavity next to the tympanic membrane,

said tube and said amplifier means leaving the portion of the canal extending from the ear aperture to said flanged tip exposed to the unamplified sound.

3. The hearing aid as defined in claim 2 wherein said flanged tip comprises a cup affixed to said first end, said outermost perimeter of said cup exerting nearly negligible pressure on said wall.

4. The hearing aid as defined in claim 3 wherein said tube extends inside the ear canal at least as deep as the osseous portion thereof.

5. The hearing aid as defined in claim 3 wherein said cup has an opening facing the tympanic membrane and a depth approximately equal to the diameter of the ear canal at said first position.

6. The hearing aid as defined in claim 2 wherein said flanged tip comprises a composite of polymeric matrix and microspheres.

7. The hearing aid as defined in claim 2 wherein said first end is approximately five to ten millimeters from the tympanic membrane.

8. The hearing aid as defined in claim 2 wherein said tube comprises a longitudinally rigid tube having an outer diameter smaller than the ear canal.

40. The hearing aid as defined in claim 2 wherein said flanged tip is less than 2 millimeters thick at its radially outward edge.

9. A hearing aid comprising an acoustic conduction tube for conveying amplified sound from an amplifier into the ear canal to a position near the tympanic membrane, and means for creating a resonant cavity next to the tympanic membrane, said hearing aid allowing unamplified sound to enter the canal to a position past the isthmus of the canal.

10. An earmold comprising an acoustic conduction tube that exposes the ear canal to unamplified sound, and a disk for creating a resonant cavity next to the tympanic membrane affixed to said tube, said disk contacting the wall of the canal only in the area of the canal between the isthmus and the tympanic membrane.

70. The earmold as defined in claim 10 wherein said disk has a concavity facing the tympanic membrane and is 0.05 to 2 millimeters thick at the radially outward edge.

71. The earmold as defined in claim 70 wherein said concavity has a longitudinal depth approximately equal to the diameter of the ear canal adjacent said disk.

72. The earmold as defined in claim 10 wherein said disk comprises a composite of polymeric matrix and microspheres.

73. The earmold as defined in claim 10 wherein said disk is affixed to the distal end of said tube.

74. The earmold as defined in claim 10 wherein said tube further comprises concha fitting means for holding one distal end of said tube in the aperture of the ear without touching the ear canal.

75. The earmold as defined in claim 10 wherein said disk is flat.

76. The earmold as defined in claim 10 wherein said disk is a solid ellipsoid.

77. The earmold as defined in claim 10 wherein said disk is convex.

11. An earmold comprising:

(a) an acoustic conduction tube open at both ends for conveying amplified sound to the tympanic membrane at the inner ear of the ear canal, said tube having an external diameter smaller than the internal diameter of the canal to allow unamplified sound received at the ear to reach into the canal to a first position; and

(b) a flexible disk affixed to said tube adjacent said first position, said disk having a radially outward edge less than 2 millimeters thick and a diameter that is the same as the diameter of the canal adjacent said first position, and having a hole coincident with the opening in the tube.

12. The earmold as defined in claim 11 wherein said disk has a concavity facing the tympanic membrane and is 0.05 to 2 millimeters thick at the radially outward edge.

13. The earmold as defined in claim 12 wherein said concavity has a longitudinal depth approximately equal to the diameter of the canal adjacent said first position.

14. The earmold as defined in claim 11 wherein said disk comprises a composite of polymeric matrix and microspheres.

15. The earmold as defined in claim 11 wherein said disk is affixed to the distal end of said tube.

16. The earmold as defined in claim 11 wherein said tube further comprises concha fitting means for holding one distal end of said tube in the aperture of the ear without touching the canal.

17. The earmold as defined in claim 11 wherein said disk is flat.

18. The earmold as defined in claim 11 wherein said disk is a solid ellipsoid.

19. The earmold as defined in claim 11 wherein said disk is convex.

20. The earmold as defined in claim 11 wherein said first position is between the isthmus of the canal and the tympanic membrane.

21. A method for making an earmold comprising the steps of:

(a) forming an open-ended hollow tube having an external circumferential surface corresponding to the shape of the ear canal of a user, said tube having a first distal end in the canal and a second distal end nearer the ear aperture;

(b) reducing the external diameter of said tube; and

(c) affixing to said tube in the vicinity of said first end a disk of flexible material having an outermost perimeter that conforms to the cross-sectional perimeter of the ear canal in the area of said first end.

22. The method as defined in claim 21 further comprising the steps of:

(d) creating a concavity on the face of said disk facing the tympanic membrane; and

(e) reducing the thickness of the disk at its radially outward edge to approximately 0.05 millimeters.

23. The method as defined in claim 21 further comprising the step of:

(d) forming said flexible material from a composite of polymeric matrix and microspheres.

24. The method as defined in claim 21 wherein said first distal end extends into the canal to a position between the isthmus and the tympanic membrane and said tube is formed from a longitudinally rigid material.

25. A method for making a hearing aid comprising the steps of:

(a) providing amplifier means for receiving and amplifying unamplified sound and for conveying the amplified sound to the ear canal, said amplifier means not preventing unamplified sound from entering the ear canal;

(b) forming an open-ended hollow acoustic condition tube having an external diameter corresponding to the diameter of the ear canal and a first distal end in the area between the isthmus and the tympanic membrane;

(c) reducing the external diameter of said tube whereby said tube does not contact the wall of the canal when inserted into the canal;

(d) affixing a flexible flanged tip to said first end, said flanged tip having an outermost perimeter coincident with the wall of the ear canal;

(e) forming a concavity on the face of said flanged tip facing the tympanic membrane;

(f) reducing the thickness of said flange to 0.05 to 2 millimeters at the radially outward edge; and

(g) affixing the second distal end of said tube to said amplifier means.

26. The method as defined in claim 25 further comprising the step of:

(h) forming said flange from a composite material of polymeric matrix and microspheres.

27. A hearing aid comprising:

(a) conduction means for conducting amplified sounds from the concha of an ear to the ear canal, said conduction means making no substantial contact with the wall of the ear canal; and

(b) sealing means attached to said conduction means for creating a sealed cavity comprising said sealing means, the wall of the ear canal and the tympanic membrane, said sealing means being located between the isthmus and the tympanic membrane of the ear.

28. A method of aiding hearing comprising the steps of:

(a) amplifying at least a portion of the unamplified sound received adjacent the outer portion of an ear;

(b) sealing, by means of a flexible membrane, a cavity within the ear adjacent the tympanic membrane;

(c) conducting said amplified portion of the unamplified sound into the cavity; and

(d) controlling the phase relationship of said amplified portion of the unamplified sound to the oscillation of the flexible membrane by the unamplified sound.

29. The method of claim 28 wherein said amplified portion is conducted into said cavity in phase with the oscillation of the flexible membrane by the unamplified sound.

30. The method of claim 28 wherein said amplified portion is conducted into said cavity with a phase which lags the phase of the oscillation of the flexible membrane by the unamplified sound.

31. The method of claim 28 wherein said amplified portion is conducted into said cavity with a phase which leads the phase of the oscillation of the flexible membrane by the unamplified sound.

32. The method of claim 28 wherein said amplified portion is conducted into the cavity by means which do not substantially contact the wall of the ear canal.

33. A method of aiding hearing comprising the steps of:

(a) amplifying the sound received near the outer portion of an ear;

(b) flexibly sealing the ear canal to create a sealed cavity adjacent the tympanic membrane;

(c) vibrating the wall of said cavity formed by the flexible seal by the sound received without amplification; and

(d) conducting the amplified sound to the sealed portion of the ear canal.

34. The method of claim 33 further comprising controlling the phase of the amplified sound with respect to the phase of the sound vibrating the flexible seal.

35. In a hearing aid wherein a portion of the ear is sealed to create a closed cavity, the improvement comprising flexible means for forming a portion of the seal so that natural sound impinging on said flexible means causes the wall of said cavity formed by said flexible means to vibrate responsively.

41. The hearing aid as defined in claim 35 wherein said flexible means comprises a flanged tip.

42. The hearing aid as defined in claim 35 wherein said flexible means comprises a cup.

43. The hearing aid as defined in claim 42 wherein said cup has an opening facing the tympanic membrane and a depth approximately equal to the diameter of the ear canal adjacent said flexible means.

44. The hearing aid as defined in claim 35 wherein said flexible means is less than 2 millimeters thick at its radially outward edge.

45. The hearing aid as defined in claim 35 wherein said flexible means comprises a flat disk.

46. The hearing aid as defined in claim 35 wherein said flexible means comprises a solid ellipsoid.

47. The hearing aid as defined in claim 35 wherein said flexible means is convex.

48. The hearing aid as defined in claim 35 wherein said flexible means is located between the isthmus of the ear canal and tympanic membrane.

49. The hearing aid as defined in claim 35 wherein said flexible means comprises a composite of polymeric matrix and microspheres.

50. The hearing aid as defined in claim 35 wherein said flexible means is approximately 5 to 10 millimeters from the tympanic membrane.

51. The hearing aid as defined in claim 35 further comprising a longitudinally rigid tube having an outer diameter smaller than the ear canal.

52. The hearing aid as defined in claim 51 wherein said tube has a first distal end located between the isthmus of the ear canal and the tympanic membrane.

53. The hearing aid as defined in claim 52 wherein said flexible means is affixed to said first end of said tube.

54. The hearing aid as defined in claim 52 wherein said tube further comprises concha fitting means for holding a second distal end of said tube in the aperture of the ear without touching the ear canal.

55. In an earmold wherein a portion of the ear canal is blocked to form a cavity bounded on one side by the tympanic membrane, the improvement comprising flexible means for forming a portion of the block so that natural sound impinging on said flexible means causes the portion of the cavity formed by said flexible means to vibrate responsively.

56. The earmold as defined in claim 55 wherein said flexible means comprises a flanged tip.

57. The earmold as defined in claim 55 wherein said flexible means comprises a cup.

58. The earmold as defined in claim 57 wherein said cup has an opening facing the tympanic membrane and a depth approximately equal to the diameter of the ear canal adjacent said flexible means.

59. The earmold as defined in claim 55 wherein said flexible means is less than 2 millimeters thick at its radially outward edge.

60. The earmold as defined in claim 55 wherein said flexible means comprises a flat disk.

61. The earmold as defined in claim 55 wherein said flexible means comprises a solid ellipsoid.

62. The earmold as defined in claim 55 wherein said flexible means is convex.

63. The earmold as defined in claim 55 wherein said flexible means is located between the isthmus of the ear canal and the tympanic membrane.

64. The earmold as defined in claim 55 wherein said flexible means comprises a composite of polymeric matrix and microspheres.

65. The earmold as defined in claim 55 wherein said flexible means is approximately 5 to 10 millimeters from the tympanic membrane.

66. The earmold as defined in claim 55 further comprising a longitudinally rigid tube having an outer diameter smaller than the ear canal.

67. The earmold as defined in claim 66 wherein said tube has a first distal end located between the isthmus of the ear canal and the tympanic membrane.

68. The earmold as defined in claim 67 wherein said flexible means is affixed to said first end of said tube.

69. The earmold as defined in claim 67 wherein said tube further comprises concha fittings for holding a second distal end of said tube in the aperture of the ear without touching the ear.

78. An earmold comprising:

a flexible disk exposed to unamplified sound received adjacent the outer portion of the ear for creating a cavity adjacent the tympanic membrane;

an acoustic conduction tube for conducting amplified sound into said cavity; and

means for controlling the phase relationship of the amplified sound to the oscillation of said flexible disk by the unamplified sound.

79. The earmold as defined in claim 78 wherein said amplified sound is conducted into said cavity in phase with the oscillation of said flexible disk.

80. The earmold as defined in claim 78 wherein said amplified sound is conducted into said cavity with a phase which lags the phase of the oscillation of said flexible disk.

81. The earmold as defined in claim 78 wherein said amplified sound is conducted into said cavity with a phase which leads the phase of the oscillation of said flexible disk.