Rotary hammer with variable hammering stroke

• US 5,036,925 A
• Filed: 08/22/1989
• Issued: 08/06/1991
• Est. Priority Date: 09/01/1988
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Wache, Robert
• Primary Examiner(s): Eley, Timothy V.
• Assistant Examiner(s): Fridie, Jr., Willmon
• Application Number:
  US07/397,780
• Time in Patent Office: 714 Days
• Field of Search: 173/48, 173/13, 173/14, 173/18, 173/47, 173/104, 173/109, 173/123, 192/89 A, 192/53 R, 192/53 F
• US Class Current: 173/48
• CPC Class Codes: B25D 11/005 Arrangements for adjusting the stroke of the impulse member or for stopping the impact action when the tool is lifted from the working surface
• CPC Class Codes: B25D 11/062 comprising a wobbling mechanism, swash plate
• CPC Class Codes: B25D 2250/131 Idling mode of tools
• CPC Class Codes: B25D 2250/191 Ram catchers for stopping the ram when entering idling mode

Abstract

A rotary hammer has a pneumatic hammering mechanism driven by a wobble plate drive arrangement. A rotatably driven intermediate shaft transmits torque for rotating a tool holder. A carrier sleeve is rotatably mounted on the intermediate shaft and is elastically coupled with the intermediate shaft for limited rotational displacement relative thereto. The tool holder is rotatably driven via gearing by the carrier sleeve. On a suitable portion of the carrier sleeve a hub body of the wobble plate drive is mounted so as to be rotatable relative to the carrier sleeve but non-rotatable in relation to the intermediate shaft. In use, when a hammer bit in the tool holder is placed under load, the carrier sleeve and the intermediate shaft are caused to rotationally displace relative to each other as a result of the elastic coupling, wherein the inclination of the hub body of the wobble plate drive alters and with this the hammering stroke is altered.

Claims

1. A rotary hammer, comprising:

a rotatable tool holder;

a pneumatic hammering mechanism driven by a wobble plate drive arrangement;

a rotatably driven intermediate shaft through which torque for rotating the tool holder is transmitted, said intermediate shaft having a longitudinal axis about which it is rotatable;

said wobble plate drive arrangement including a rotatably driven hub body mounted on said intermediate shaft;

said hub body, at least in a hammering mode of the rotary hammer, being held non-rotatable relative to said intermediate shaft;

a carrier sleeve rotatably mounted on said intermediate shaft and connected to the latter through a coupling elastically deformable in a circumferential direction about said shaft;

said carrier sleeve having a gear portion for transmitting said torque for said tool holder from said intermediate shaft to a rotatable gear element;

said hub body being mounted on a portion of said carrier sleeve for rotation relative to said carrier sleeve portion about a longitudinal axis thereof, said carrier sleeve portion longitudinal axis being inclined relative to said intermediate shaft longitudinal axis;

said pneumatic hammering mechanism driving a reciprocating ram, and whereby rotational displacement of said carrier sleeve relative to said intermediate shaft, due to changes in loading on the tool holder, changes the wobble plate drive arrangement to correspondingly change the hammering stroke of said pneumatic hammering mechanism.

2. The rotary of claim 1, wherein said wobble plate drive arrangement has a wobble finger drivingly connected to a reciprocating piston of the pneumatic hammering mechanism, said wobble finger oscillating to and fro during rotation of said hub body, a central axis of said wobble finger and a normal to said carrier sleeve portion longitudinal axis being inclined in relation to each other, at least during a part of each revolution of said carrier sleeve.

3. The rotary hammer of claim 1, wherein said gear portion comprises a pinion provided on said carrier sleeve.

4. The rotary hammer of claim 1, wherein said gear element comprises a gear wheel provided on a rotatably driven spindle on which said tool holder is mounted.

5. The rotary hammer of claim 1, wherein said hub body and said intermediate shaft are in non-rotatable engagement through coupling projections.

6. A rotary hammer, comprising:

a pneumatic hammering mechanism driven by a wobble plate drive arrangement;

a rotatably driven intermediate shaft having a longitudinal axis about which it rotates;

said wobble plate drive arrangement including a hub member carried by said intermediate shaft, said hub member being rotated with said intermediate shaft to operate said wobble plate drive arrangement;

a carrier rotatably mounted on said intermediate shaft and having a bearing portion upon which said hub member is rotatably mounted, said bearing portion defining a rotational axis about which said hub member is relatively rotatable;

said bearing portion rotational axis being inclined relative to said intermediate shaft longitudinal axis;

a resilient coupling between said carrier and said intermediate shaft to enable said carrier to be rotationally driven by said intermediate shaft while allowing rotational displacement of said carrier about said intermediate shaft; and

said resilient coupling comprising a spring, said spring having two ends attached respectively to said intermediate shaft and said carrier.

7. The rotary hammer of claim 6, wherein said spring comprises a coil spring.

8. The rotary hammer of claim 6, wherein said carrier comprises a sleeve, said rotary hammer has a drill spindle, and gearing connects said sleeve to said drill spindle for rotatably driving said drill spindle.

9. The rotary hammer of claim 6, wherein said wobble plate drive arrangement includes a wobble finger having a driving end connected to said pneumatic hammering mechanism and a mounting end rotatably mounted on said hub member for relative rotation thereon about an axis inclined to said bearing portion rotational axis.

10. A rotary hammer, comprising:

a rotatable drill spindle carrying a tool holder;

a hammering mechanism driven by a wobble plate drive arrangement to produce a hammering stroke;

a rotatable intermediate shaft drivingly connected to said drill spindle for rotation thereof via a carrier member mounted on said intermediate shaft;

said wobble plate drive arrangement including a hub member rotatably mounted on a bearing portion of said carrier member, said bearing portion defining a rotational axis which is inclined to a longitudinal axis of said intermediate shaft;

said carrier member being rotatably mounted on said intermediate shaft, but coupled thereto for rotation therewith by a resilient coupling; and

said resilient coupling having a part attached to said intermediate shaft and another part attached to said carrier member to enable stressing of said resilient coupling by rotational displacement of said carrier member relative to said intermediate shaft, rotational displacement of said carrier member relative to said intermediate shaft due to change of loading on said drill spindle effecting a corresponding change in said hammering stroke.

11. The rotary hammer of claim 10, wherein said resilient coupling comprises a spring.

12. A rotary hammer, comprising:

a rotatable drill spindle carrying a tool holder;

a hammering mechanism driven by a wobble plate drive arrangement to produce a hammering stroke;

a rotatable intermediate shaft drivingly connected to said drill spindle for rotation thereof via a carrier member mounted on said intermediate shaft;

said wobble plate drive arrangement including a hub member rotatably mounted on a bearing portion of said carrier member, said bearing portion defining a rotational axis which is inclined to a longitudinal axis of said intermediate shaft;

said carrier member being rotatable mounted on said intermediate shaft, but coupled thereto for rotation therewith by a resilient coupling, rotational displacement of said carrier member relative to said intermediate shaft due to change of loading on said drill spindle effecting a corresponding change in said hammering stroke;

said resilient coupling comprising a spring; and

said spring comprising a coil spring encircling said intermediate shaft with ends of the coil spring being respectively secured to said intermediate shaft and said carrier member.

13. The rotary hammer of claim 12, wherein said carrier member comprises a sleeve having said bearing portion at one end.

14. The rotary hammer of claim 13, wherein said spring is dispose adjacent an opposite end of said sleeve.

15. The rotary hammer of claim 14, wherein a pinion is formed on said opposite end of said sleeve, said pinion meshing with a gear which rotates said drill spindle.

16. A rotary hammer, comprising:

a hammering mechanism driven by a wobble plate drive arrangement;

a rotatably driven intermediate shaft having an axis about which it rotates;

said wobble plate drive arrangement including a hub member carried by said intermediate shaft, said hub member being rotated with said intermediate shaft to operate said wobble plate drive arrangement;

a carrier rotatable relative to said intermediate shaft and having a bearing portion upon which said hub member is rotatably mounted, said bearing portion defining a rotational axis about which said hub member is relatively rotatable;

said bearing portion rotational axis being inclined with respect to said intermediate shaft axis; and

a spring encircling said intermediate shaft and having two ends attached respectively to said intermediate shaft and said carrier to enable said carrier to be rotationally driven by said intermediate shaft via said spring while allowing rotational displacement of said carrier relative to said intermediate shaft in dependence upon changes in load on said spring.

17. A rotary hammer, comprising:

a rotatable tool holder;

a hammering mechanism driven by a wobble plate drive arrangement to produce a hammering stroke;

a rotatably driven intermediate shaft through which torque for rotating the tool holder is transmitted, said intermediate shaft having a longitudinal axis about which it is rotatable;

said wobble plate drive arrangement including a rotatably driven hub body mounted on said intermediate shaft;

said hub body, at least in a hammering mode of the rotary hammer, being held non-rotatable relative to said intermediate shaft;

a carrier sleeve rotatably mounted on said intermediate shaft;

a coil spring encircling said intermediate shaft with ends of the coil spring respectively secured to said intermediate shaft and said carrier sleeve;

said hub body being mounted on a portion of said carrier sleeve for rotation relative to said carrier sleeve portion about a longitudinal axis thereof, said carrier sleeve portion longitudinal axis being inclined relative to said intermediate shaft longitudinal axis; and

means for drivingly connecting said carrier sleeve to said tool holder for said rotating of the tool holder whereby rotational displacement of said carrier sleeve relative to said intermediate shaft due to change of loading on said tool holder effects automatically via said coil spring a consequential change in said hammering stroke.

18. A rotary hammer, comprising:

a rotatable tool holder;

a pneumatic hammering mechanism driven by a wobble plate drive arrangement;

a rotatably driven intermediate shaft through which torque for rotating the tool holder is transmitted, said intermediate shaft having a longitudinal axis about which it is rotatable;

said wobble plate drive arrangement including a rotatably driven hub body mounted on said intermediate shaft;

said hub body, at least in a hammering mode of the rotary hammer, being held non-rotatable relative to said intermediate shaft;

a carrier sleeve rotatably mounted on said intermediate shaft and connected to the latter through a coupling elastically deformable in a circumferential direction about said shaft;

said carrier sleeve having a gear portion for transmitting said torque for said tool holder from said intermediate shaft to a rotatable gear element;

said hub body being mounted on a portion of said carrier sleeve for rotation relative to said carrier sleeve portion about a longitudinal axis thereof, said carrier sleeve portion longitudinal axis being inclined relative to said intermediate shaft longitudinal axis; and

said elastically deformable coupling comprising a coil spring located coaxially in relation to said intermediate shaft, one end of said coil spring being connected to said intermediate shaft and an other end of said coil spring being connected to said carrier sleeve.

19. A rotary hammer, comprising:

a rotatable tool holder;

a pneumatic hammering mechanism driven by a wobble plate drive arrangement;

a rotatably driven intermediate shaft through which torque for rotating the tool holder is transmitted, said intermediate shaft having a longitudinal axis about which it is rotatable;

said wobble plate drive arrangement including a rotatably driven hub body mounted on said intermediate shaft;

said hub body, at least in a hammering mode of the rotary hammer, being held non-rotatable relative to said intermediate shaft;

a carrier sleeve rotatably mounted on said intermediate shaft and connected to the latter through a coupling elastically deformable in a circumferential direction about said shaft;

said carrier sleeve having a gear portion for transmitting said torque for said tool holder from said intermediate shaft to a rotatable gear element;

said hub body being mounted on a portion of said carrier sleeve for rotation relative to said carrier sleeve portion about a longitudinal axis thereof, said carrier sleeve portion longitudinal axis being inclined relative to said intermediate shaft longitudinal axis;

said hub body and said intermediate shaft being in non-rotatable engagement through coupling projections; and

said coupling projections on the one hand being provided on an end surface of said hub body and on the other hand being provided on a driving gear non-rotatably mounted on said intermediate shaft.