Catalytic heater

• US 5,037,293 A
• Filed: 06/21/1990
• Issued: 08/06/1991
• Est. Priority Date: 04/27/1990
• Status: Expired due to Term

• Current Assignee: CCI Thermal Technologies, Inc. (Thermon Group Holdings, Inc.)
• Original Assignee: Cis-Can Industries Limited
• Inventors: Kirby, Alan
• Primary Examiner(s): Dority, Carroll B.
• Application Number:
  US07/541,730
• Time in Patent Office: 411 Days
• Field of Search: 431/328, 431/329, 126/92 R
• US Class Current: 431/328
• CPC Class Codes: F23D 14/18 using catalysis for flameless combustion

Abstract

In general, catalytic heaters which rely on ambient air for operation are self limiting. A simple, effective solution to the problem includes a casing with an open front end, a screen on such front end, a catalyst pad in the casing behind the screen, and diffuser pads for receiving a gas/air fuel mixture from a mixer which creates the mixture and introduces the mixture through the rear wall of the casing. Channels or dikes in the diffuser pads ensure even distribution of the gas/air fuel mixture to the catalyst pad.

Claims

1. A catalytic heater comprising:

a) casing means, said casing means including side walls, a rear wall and end walls;

screen means closing an open front end of said casing means;

catalyst pad means in said casing means adjacent to said screen means;

diffuser pad means in said casing means between said catalyst pad means and said rear wall for distributing a fuel mixture to said catalyst pad means; and

inlet means in said rear wall of said casing means for introducing the fuel mixture into said casing means;

b) said diffuser pad means includes a first, high density ceramic fiber pad adjacent said rear wall, a plurality of low density ceramic second fiber pads between said first pad and said catalyst pad means, and high density ceramic fiber dike means separating said second fiber pads from each other; and

c) said inlet means includes separate inlets for introducing the fuel mixture into each of said second pads.

2. A catalytic heater according to claim 1, wherein said inlet means includes mixer means connected to a source of gas under pressure for receiving gas therefrom and for introducing air into the gas to create the fuel mixture.

3. A catalytic heater according to claim 2, wherein said mixer means includes an elongated tubular body for conveying gas to said casing means;

restricted orifice means in said body through which the gas passes to create a low pressure zone in said body, and radial openings in said body communicating with said low pressure zone for introducing air into the gas in said body.

4. A catalytic heater according to claim 1, wherein said diffuser pad means includes a first ceramic fiber pad adjacent said rear wall, a second ceramic fiber pad adjacent said catalyst pad, and a third ceramic fiber pad intermediate said first and third pads.

5. A catalytic heater according to claim 4, wherein passage means extends centrally along the length of said second pad.

6. A catalytic heater according to claims 1, 2, 3, 4 or 5, wherein said casing means is semicylindrical, and said screen means is located on the interior side of the cylinder.

7. A catalytic heater according to claim 1, wherein said inlet means includes means for introducing a fuel mixture into the centre of each said second fiber pad, ensuring uniform distribution of said mixture in each said second fiber pad.

8. A catalytic heater comprising:

a) casing means including side walls, a rear wall and end walls and an open front end;

b) screen means closing the open front end of said casing means;

c) catalyst pad means in said casing means adjacent to said screen means;

d) diffuser pad means in said casing means between said catalyst pad means and said rear wall for distributing a fuel mixture to said catalyst pad means;

e) inlet means in said rear wall of said casing means for introducing the fuel mixture into said casing means;

f) said diffuser pad means having a first portion forming a uniform layer between said casing means and said catalyst pad means;

g) said diffuser pad means having second and third portions located between said first portion and said casing means;

h) said second and third portions being spaced apart a sufficient distance to form a distinct passage; and

,

i) whereby, the passage promotes the uniform flow of the fuel mixture along the length of said casing means.

9. A catalytic heater according to claim 8, wherein said inlet means includes mixer means connected to a source of gas under pressure for receiving gas therefrom and for introducing air into the gas to create the fuel mixture.

10. A catalytic heater according to claim 9, wherein said mixer means includes an elongated tubular body for conveying gas to said casing means;

restricted orifice means in said body through which the gas passes to create a low pressure zone in said body, and radial openings in said body communicating with said low pressure zone for introducing air into the gas in said body.

11. A catalytic heater according to claim 8, wherein said diffuser pad means includes a first ceramic fiber pad adjacent said rear wall, a second ceramic fiber pad adjacent said catalytic pad, and a third ceramic fiber pad intermediate said first and third pads.

12. A catalytic heater according to claim 11, wherein said passage means extends centrally along the length of said second pad.

13. A catalytic heater according to claim 8, wherein said casing means is semicylindrical, and said screen means is located on the interior side of the cylinder.