Rechargeable cell terminal configuration and charging device

• US 5,038,093 A
• Filed: 09/27/1990
• Issued: 08/06/1991
• Est. Priority Date: 09/27/1990
• Status: Expired due to Fees

• Current Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Original Assignee: Gates Energy Products, Inc. (Schneider Electric SE)
• Inventors: Edwards, Kim B., Toops, Kenneth E., Scholefield, Clifford L.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): Dougherty, Thomas M.
• Application Number:
  US07/589,156
• Time in Patent Office: 313 Days
• Field of Search: 320/2, 320/15, 320/22, 320/23, 320/24, 429/96-100
• US Class Current: 320/106
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 50/548 on opposite sides of the cell
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A charger for charging a rechargeable electrochemical cell including: a first conductive terminal having a central opening therein and a first contact end, the first conductive terminal connected to circuitry capable of providing charging current at a first charging rate; and a second conductive terminal positioned within the opening, the second conductive terminal having a second contact end portion extending outwardly from and electrically insulated from the first contact end, the second conductive terminal connected to circuitry capable of providing charging current at a second charging rate. The charger may have an insulator with an insulating contact end portion in place of the second conductive terminal having a second contact end portion. Also, a rechargeable electrochemical cell for use with a charger including: conductive flexible positive and negative plates; the cell having a top end with a perimeter and a bottom end electrically connected preferably to the negative plate; an annular charging contact seat integral to and protruding outwardly from the top end and located on the top end away from the perimeter; and the charging contact seat in electrical connection with the positive plate. Additionally, combinations of a rechargeable electrochemical cell and a charger therefor are included.

Claims

1. A charger for charging a rechargeable battery, comprising:

means for charging comprising a first conductive terminal having a central opening therein and a first contact end; and

an insulator positioned within said opening and radially surrounded by said first contact end, said insulator comprising an insulating contact end portion extending outwardly from said opening.

2. The charger of claim 1 wherein said first contact end is annular and said first conductive terminal is generally cylindrical.

3. The charger of claim 1 further comprising:

an electrical power supply connected to a switch in connection with said means for charging; and

a timer system comprising means for automatically flipping said switch, after the passing of a preset period of time, to disconnect said power supply from said means for charging.

4. The charger of claim 1 in combination with a rechargeable battery having a top end comprising an annular charging contact seat integral thereto and protruding outwardly therefrom;

the charger further comprising a socket for receiving the battery, said first conductive terminal and said insulator located nearby an end of said socket, and the battery engaged within said socket so that said annular charging contact seat is in contact with said first contact end.

5. The combination of claim 4 wherein the battery is a normally sealed, nickel-cadmium cell, said means for charging is capable of charging the cell to full capacity in at least one hour, and said annular charging contact seat is substantially centrally located on said top end.

6. The combination of claim 4 wherein the battery is in spring-loaded engagement within said socket.

7. The charger of claim 1 in combination with a cylindrical rechargeable battery having a top end comprising a button-shaped protuberance integral thereto, said protuberance substantially centered on said top end;

the charger further comprising a socket for receiving the battery, said first conductive terminal and said insulator located nearby an end of said socket, and the battery engaged within said socket so that said protuberance is in contact with said insulating contact end portion.

8. A charger for charging a rechargeable battery, comprising:

means for charging at a first charging rate comprising a first conductive terminal having a central opening therein and a first contact end;

means for charging at a second charging rate comprising a second conductive terminal positioned within said opening and radially surrounded by said first contact end;

said second conductive terminal having a second contact end portion extending outwardly from and electrically insulated from said first contact end; and

said first charging rate being different from said second charging rate.

9. The charger of claim 8 wherein said first contact end is annular and said first conductive terminal is generally cylindrical.

10. The charger of claim 8 wherein said first conductive terminal is generally tubular having a wall with at least one edge along a longitudinal direction of said conductive terminal and said first contact end has a footprint substantially similar in shape to a radial cross-section of said first conductive terminal.

11. The charger of claim 8 wherein said first charging rate is at least five times faster than said second charging rate.

12. The charger of claim 8 further comprising an electrical power supply connected to a switch in line with both said means for charging at a first charging rate and said means for charging at a second charging rate.

13. The charger of claim 12 further comprising a timer system comprising means for automatically flipping said switch, after the passing of a preset period of time during which the battery is being provided current at said first charging rate, to connect said electrical power supply to said means for charging at a second charging rate.

14. The charger of claim 8 in combination with a rechargeable battery having a top end comprising an annular charging contact seat integral thereto and protruding outwardly therefrom;

the charger further comprising a socket for receiving the battery, said first and second conductive terminals located nearby an end of said socket, and the battery engaged within said socket so that said annular charging contact seat is in contact with said first contact end;

15. The combination of claim 14 wherein the battery is a normally sealed, nickel-cadmium cell and said annular charging contact seat is substantially centrally located on said top end.

16. The charger of claim 8 in combination with a cylindrical rechargeable battery having a top end comprising a button-shaped protuberance integral thereto, said protuberance substantially centered on said top end;

the charger further comprising a socket for receiving the battery, said first and second conductive terminals located nearby an end of said socket, and the battery engaged within said socket so that said protuberance is in contact with said second contact end portion while not in contact with said first contact end.

17. The combination of claim 16 wherein the battery is a normally sealed, nickel-cadmium cell.

18. In combination, a rechargeable battery and a charger therefor, comprising:

the battery having one end comprising a charging contact seat and an indentation in lateral proximity thereto;

the charger comprising a socket for receiving the battery, means for charging the battery at a first charging rate comprising a first conductive terminal having a first contact end nearby an end of said socket, and means for charging the battery at a second charging rate comprising a second conductive terminal having a second contact end portion in lateral proximity to said first contact end, said second contact end portion extending into said socket past said first contact end a distance less than the depth of said indentation; and

the battery engaged within said socket so that said charging contact seat is in contact with said first contact end and said second contact end portion extends into said indentation.

19. The combination of claim 18 wherein said charging contact seat is annular and radially surrounds said indentation, and said first contact end radially surrounds said second conductive terminal.

20. The combination of claim 18 wherein the battery is cylindrical, said charging contact seat and said indentation are located within a substantially circular central area of said top end.

21. In combination, a rechargeable battery and a charger therefor, comprising:

the charger comprising a socket for receiving the battery, and means for charging the battery at a first charging rate comprising, at an end of said socket, a first conductive terminal having a central opening therein and a first contact end disposed radially around and electrically insulated from a second conductive terminal, said second conductive terminal having a second contact end portion extending outwardly from said opening into said socket a length beyond said first contact end;

the battery having a top end comprising an integral charging contact seat protruding from said top end a distance greater than said length of said second contact end portion; and

the battery engaged within said socket so that said charging contact seat is in contact with said first contact end.

22. The combination of claim 21 further comprising an electrical power supply connected to a switch in line with both said means for charging and said second conductive terminal, and wherein said switch is positioned to connect said power supply with said means for charging to charge the battery to full capacity in at least one hour.

23. The combination of claim 22 further comprising a timer system comprising means for automatically flipping said switch a preset period of time after charging of the battery at said first charging rate has begun, to connect said electrical power supply to said second conductive terminal.

24. The combination of claim 21 wherein the battery is in spring-loaded engagement within said socket.