Soft-switching power converter for operation in discrete pulse modulation and pulse width modulation modes

• US 5,038,267 A
• Filed: 05/03/1990
• Issued: 08/06/1991
• Est. Priority Date: 05/03/1990
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Venkataramanan, Venkatagiri, De Doncker, Rik W. A. A.
• Primary Examiner(s): Wong, Peter S.
• Application Number:
  US07/521,061
• Time in Patent Office: 460 Days
• Field of Search: 363/16, 363/17, 363/37, 363/89, 363/124, 363/132, 363/56, 323/222, 323/224
• US Class Current: 363/89
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A single-phase, soft-switching, ac-to-dc power converter comprises a rectifier for receiving and rectifying an ac voltage and providing the rectified ac voltage to a boost dc-to-dc converter, which in turn is coupled to an active clamped resonant dc link (ACRDCL). Resonant oscillations of the resonant dc link circuit comprising an inductor and a capacitor are maintained via control of an active clamp switching device. Soft-switching in a discrete pulse modulation scheme is achieved by controlling the switching instants of a boost switching device to occur at zero voltage instants of the resonant dc link. Alternatively, if a pair of snubber capacitors are added to the boost converter, soft-switching may be achieved in a pulse width modulation mode, resulting in reduced subharmonics even at higher frequencies and with smaller filter components.

Claims

1. An ac-to-dc power converter, comprising:

a rectifier for receiving an input ac voltage and converting said input ac voltage to a first dc voltage;

a boost converter circuit for receiving said first dc voltage and converting said first dc voltage to a second dc voltage across a dc link which is higher than said first dc voltage, said boost converter circuit having a filter inductor connected in series with a boost diode and further having a boost switching device coupled to the junction between said filter inductor and said boost diode, said boost switching device having an additional diode connected in antiparallel therewith;

a resonant circuit comprising a resonant inductor and a resonant capacitor coupled to said boost converter circuit;

clamping means coupled across said resonant inductor for limiting the voltage across said dc link to a predetermined maximum level, said clamping means comprising a clamp switching device connected in antiparallel with a clamp diode and further comprising a clamp capacitor connected in parallel with said clamp switching device and said clamp diode, said clamp capacitor being precharged to a predetermined voltage;

resonant control means for controlling the switching instants of said clamp switching device so as to cause stable oscillations of said resonant circuit such that the voltage across said dc link is zero at least once during each oscillation, said clamp switching device being turned on and off in a substantially lossless manner; and

ac current modulation means for receiving an input ac current and modulating said current by controlling the switching instants of said boost switching device in a substantially lossless manner.

2. The ac-to-dc converter of claim 1 wherein said ac current modulation means comprises:

discrete pulse modulation means for modulating said input ac current by switching said boost switching device only when the voltage across said dc link is substantially zero.

3. The ac-to-dc converter of claim 1 wherein said ac current modulation means comprises:

pulse width modulation means for modulating said input ac current by turning on said boost switching device only when the voltage across said dc link is substantially zero and for turning off said boost switching device only when the current therethrough reaches a predetermined current reference level; and

snubber means for ensuring substantially lossless turn-off of said boost switching device.

4. The ac-to-dc converter of claim 3 wherein said snubber means comprises a first snubber capacitor connected in parallel with said boost switching device and a second snubber capacitor connected in parallel with said boost diode.

5. An ac-to-ac power converter, comprising:

a rectifier for receiving an input ac voltage and converting said input ac voltage to a first dc voltage;

a boost converter circuit for receiving said first dc voltage and converting said first dc voltage to a second dc voltage across a dc link which is higher than said first dc voltage, said boost converter circuit having a filter inductor connected in series with a boost diode and further having a boost switching device coupled to the junction between said filter inductor and said boost diode;

a resonant circuit comprising a resonant inductor and a resonant capacitor coupled to said boost converter circuit;

clamping means coupled across said resonant inductor for limiting the voltage across said dc link to a predetermined maximum level, said clamping means comprising a clamp switching device connected in antiparallel with a clamp diode and further comprising a clamp capacitor connected in parallel with said clamp switching device and said clamp diode, said clamp capacitor being precharged to a predetermined voltage;

resonant control means for controlling the switching instants of said clamp switching device so as to cause stable oscillations of said resonant circuit such that the voltage across said dc link is zero at least once during each oscillation, said clamp switching device being turned on and off in a substantially lossless manner; and

ac current modulation means for receiving an input ac current and modulating said current by controlling the switching instants of said boost switching device in a substantially lossless manner; and

inverter means including a plurality of inverter switching devices coupled to said dc link for receiving said second dc voltage and converting said second dc voltage to an output ac voltage.

6. The ac-to-ac converter of claim 5 wherein said ac current modulation means comprises:

discrete pulse modulation means for modulating said input ac current by switching said boost switching device only when the voltage across said dc link is substantially zero.

7. The ac-to-ac converter of claim 5 wherein said ac current modulation means comprises:

pulse width modulation means for modulating said input ac current by turning on said boost switching device only when the voltage across said dc link is substantially zero and for turning off said boost switching device only when the current therethrough reaches a predetermined current reference level; and

snubber means for ensuring substantially lossless turn-off of said boost switching device.

8. The ac-to-ac converter of claim 7 wherein said snubber means comprises a first snubber capacitor connected in parallel with said boost switching device and a second snubber capacitor connected in parallel with said boost diode.

9. The ac-to-ac converter of claim 5 wherein said ac current modulation means comprises:

pulse width modulation means for modulating said input ac current by turning on said boost switching device and said inverter switching devices only when the voltage across said dc link is substantially zero and for turning off said boost switching device and said inverter switching devices only when the current therethrough reaches a predetermined current reference level; and

snubber means for ensuring substantially lossless turn-off of said boost switching device and said inverter switching devices.

10. The ac-to-ac converter of claim 9 wherein said snubber means comprises a snubber capacitor connected in parallel with each of said inverter switching devices and said boost switching device.

11. A dc-to-dc power converter, comprising:

a boost converter circuit for receiving a first dc voltage and converting said first dc voltage to a second dc voltage across a dc link which is higher than said first dc voltage, said boost converter circuit having a filter inductor connected in series with a boost diode and further having a boost switching device coupled to the junction between said filter inductor and said boost diode, said boost switching device having an additional diode connected in antiparallel therewith;

a resonant circuit comprising a resonant inductor and a resonant capacitor coupled to said boost converter circuit;

clamping means coupled across said resonant inductor for limiting the voltage across said dc link to a predetermined maximum level, said clamping means comprising a clamp switching device connected in antiparallel with a clamp diode and further comprising a clamp capacitor connected in parallel with said clamp switching device and said clamp diode, said clamp capacitor being precharged to a predetermined voltage;

resonant control means for controlling the switching instants of said clamp switching device so as to cause stable oscillations of said resonant circuit such that the voltage across said dc link is zero at least once during each oscillation, said clamp switching device being turned on and off in a substantially lossless manner; and

ac current modulation means for receiving an input ac current and modulating said current by controlling the switching instants of said boost switching device in a substantially lossless manner.

12. The dc-to-dc converter of claim 11 wherein said ac current modulation means comprises:

discrete pulse modulation means for modulating said input ac current by switching said boost switching device only when the voltage across said dc link is substantially zero.

13. The dc-to-dc converter of claim 11 wherein said ac current modulation means comprises:

pulse width modulation means for modulating said input ac current by turning on said boost switching device only when the voltage across said dc link is substantially zero and for turning off said boost switching device only when the current therethrough reaches a predetermined current reference level; and

snubber means for ensuring substantially lossless turn-off said boost switching device.

14. The dc-to-dc converter of claim 13 wherein said snubber means comprises a first snubber capacitor connected in parallel with said boost switching device and a second snubber capacitor connected in parallel with said boost diode.

15. A power converter, comprising:

a resonant circuit including a resonant inductor and a resonant capacitor for receiving an input dc voltage and for providing a resonant voltage across a dc link coupled thereto;

clamping means coupled across said resonant inductor for limiting the voltage across said dc link to a predetermined maximum level, said clamping means comprising a clamp switching device connected in antiparallel with a clamp diode and further comprising a clamp capacitor connected in parallel with said clamp switching device and said clamp diode, said clamp capacitor being precharged to a predetermined voltage;

resonant control means for controlling the switching instants of said clamp switching device so as to cause stable oscillations of said resonant circuit such that the voltage across said dc link is zero at least once during each oscillation, said clamp switching device being turned on and off in a substantially lossless manner;

inverter means including a plurality of switching devices for receiving the resonant voltage across said dc link and converting said resonant voltage to an output ac voltage;

snubber means comprising a snubber capacitor coupled in parallel with each of said switching devices for ensuring substantially lossless switching of said switching devices when they are turned off; and

pulse width modulation means for controlling the switching instants of said switching devices to operate in a pulse width modulation mode with substantially zero switching losses, said switching devices being turned on only when said resonant voltage is substantially equal to zero and being turned off only when the current therethrough reaches a predetermined current reference level.

16. The power converter of claim 15 wherein said inverter means comprises four switching devices coupled in a full-bridge configuration for generating a single-phase output ac voltage.

17. The power converter of claim 15 wherein said inverter means comprises two switching devices connected together in a half-bridge configuration for generating a single-phase output ac voltage at substantially unity power factor.