Scrubber and muffler for exhaust gas from gas-powered valve actuators

• US 5,038,815 A
• Filed: 08/23/1990
• Issued: 08/13/1991
• Est. Priority Date: 08/23/1990
• Status: Expired due to Fees

• Current Assignee: Thomas W. Palmer
• Original Assignee: Thomas W. Palmer
• Inventors: Palmer, Thomas W.
• Primary Examiner(s): Michalsky, Gerald A.
• Application Number:
  US07/571,763
• Time in Patent Office: 355 Days
• Field of Search: 55/316, 55/320, 55/462, 55/486, 55/DIG. 21, 137/237, 137/545, 181/230
• US Class Current: 137/237
• CPC Class Codes: B01D 53/74 General processes for purification of waste gases; Apparatus or devices specially adapted therefor B01D53/92 takes precedence
• CPC Class Codes: F01N 2230/02 Exhaust filters
• CPC Class Codes: F01N 2240/20 a flow director or deflector
• CPC Class Codes: F01N 2330/08 Granular material
• CPC Class Codes: F01N 2370/40 Activated carbon or charcoal
• CPC Class Codes: F01N 2450/24 by bolts, screws, rivets or the like
• CPC Class Codes: F01N 3/021 by means of filters
• CPC Class Codes: F01N 3/0217 the filtering elements having the form of hollow cylindrical bodies
• CPC Class Codes: F01N 3/0335 with exhaust silencers in a single housing
• CPC Class Codes: F02B 61/045 for outboard marine engines
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y10S 55/21 Silencer cleaner
• CPC Class Codes: Y10T 137/4238 With cleaner, lubrication added to fluid or liquid sealing at valve interface
• CPC Class Codes: Y10T 137/7976 Plural separating elements

Abstract

Methods and apparatuses for cleaning and/or muffling a gas discharge which in one aspect includes a hollow body with a filter element mounted therein through which the discharge gas flows and in which liquids entrained in the gas are filtered out, the body having one or more liquid collection areas from which liquid can be removed from the apparatus for disposal or for re-use. The apparatus also can serve as a noise muffler to reduce the noise level of the gas discharge.

Claims

1. A device for treating a gaseous discharge from an apparatus, the gaseous discharge including gas and liquid entrained therein, the device comprising

a hollow body having an inlet for receiving the gaseous discharge from the apparatus and an outlet from which treated gas exits the body,

liquid separation means within the hollow body through which the gaseous discharge flows for separating the liquid entrained in the gaseous discharge from the gas,

liquid collection means within the hollow body for collecting separated liquid, the liquid collection means including a plurality of liquid collection sumps, one disposed above the other, each communicating with adjacent sumps, separated liquid following into a bottom-most sump,

valve means between sumps for controlling liquid flow therebetween, and

the liquid collection means having a liquid outlet from which separated liquid is discharged from the hollow body.

2. The device of claim 1 including also

odorant removal means within the hollow body for removing odorizing material in the gaseous discharge.

3. The device of claim 1 wherein the apparatus is a gas-powered actuator for a valve and the actuator has a lubricator for lubricating the actuator;

the separated liquid containing lubricating oil from the actuator and wherein the device includes

feed means for feeding the separated liquid back to the lubricator for re-use thereby in lubricating the actuator.

4. The device of claim 1 wherein gaseous discharge is discharged at a first noise level and the device muffles the discharge and reduces its noise level to a second level lower than the first noise level.

5. The device of claim 1 wherein the liquid separation means includes

a wire mesh baffle through which the gaseous discharge flows before it is discharged from the hollow body, liquid collecting thereon, which liquid flows to the liquid collection means.

6. The device of claim 1 wherein the liquid separation means includes

a liquid-separating filter element through which the gaseous discharge flows before it is discharged from the hollow body, liquid collecting on the filter element and then flowing to the liquid collection means.

7. The device of claim 1 wherein the liquid collection means includes

a sump at the bottom of the hollow body into which separated liquid flows, the liquid outlet connected communicatively to the sump.

8. The device of claim 1 including also

manually-operated valve means interconnected with the liquid outlet for controlling the flow of separated liquid therefrom.

9. The device of claim 1 wherein the valve means prevent liquid flow between sumps while the apparatus is operating.

10. The device of claim 1 wherein the liquid separation means includes deflector means for impact by the gaseous discharge to knock down entrained liquid therefrom, the knocked down liquid flowing to the liquid collection means.

11. A device for treating a gaseous discharge from a gas-powered actuator for a valve and for muffling noise of such a discharge, the actuator having a lubricator for lubricating the actuator, the gaseous discharge including gas and liquid entrained therein, the device comprising

a hollow body having an inlet for receiving the gaseous discharge from the apparatus and an outlet from which treated gas exits from the body,

liquid separation means within the hollow body through which the gaseous discharge flows for separating the liquid entrained in the gaseous discharge from the gas, the separated liquid containing lubricating oil from the actuator,

liquid collection means within the hollow body for collecting separated liquid, the liquid collection means including a plurality of liquid collection sumps, one disposed above the other, each communicating with adjacent sumps, separated liquid flowing into a bottom-most sump,

valve means between sumps for controlling liquid flow therebetween,

the liquid collection means having a liquid outlet from which separated liquid is discharged from the hollow body, the liquid outlet in fluid communication with the bottom-most sump, and

odorant removal means within the hollow body for removing odorizing material in the gaseous discharge.

12. A gas-powered actuator for actuating a valve interconnected thereto, the valve for controlling the flow of a gas therethrough, the actuator comprising,

actuator mechanism for actuating the valve, the actuator mechanism powered by the gas,

an exhaust line from the actuator for exhausting the gas that powers the actuator as well as any material entrained in the gas, and p1 a device for treating the gas, the device comprising,

a hollow body having an inlet for receiving the gas from the exhaust line and an outlet from which treated gas exits from the body,

liquid separation means within the hollow body through which the gas flows for separating liquid entrained in the gas from the gas,

liquid collection means within the hollow body for collecting separated liquid, the liquid collection means having a liquid outlet from which separated liquid is discharged from the hollow body, the liquid collection means including a plurality of liquid collection sumps, one disposed above the other, each communicating with adjacent sumps, separated liquid flowing into a bottom-most sump, and

valve means between sumps for controlling liquid flow therebetween.

13. A gas-powered actuator for actuating a valve interconnected thereto, the actuator having a lubricator for lubricating the actuator with oil, the valve for controlling the flow of a gas therethrough, the actuator comprising,

actuator mechanism for actuating the valve, the actuator mechanism powered by the gas,

an exhaust line from the actuator for exhausting the gas that powers the actuator as well as any materials entrained in the gas, and

a device for treating the gas, the device comprising,

a hollow body having an inlet for receiving the gas from the exhaust line and an outlet from which treated gas exits from the body,

liquid separation means within the hollow body through which the gas flows for separating liquid entrained in the gas from the gas, the separated liquid including lubricating oil from the actuator,

liquid collection means within the hollow body for collecting separated liquid, the liquid collection means having a liquid outlet from which separated liquid is discharged from the hollow body, liquid collection means including a plurality of liquid collection sumps, one disposed above the other, each communicating with adjacent sumps, separated liquid flowing into a bottom-most sump,

valve means between sumps for controlling liquid flow therebetween, and

means for feeding the separated liquid back to the lubricator for re-use thereby in lubricating the actuator.