Fixtureless environmental stress screening apparatus

• US 5,039,228 A
• Filed: 11/02/1989
• Issued: 08/13/1991
• Est. Priority Date: 11/02/1989
• Status: Expired due to Fees

• Current Assignee: the united states of america as represented by the secretary of the navy
• Original Assignee: the united states of america as represented by the secretary of the navy
• Inventors: Chalmers, Richard H.
• Primary Examiner(s): Cuchlinski, Jr., William A.
• Assistant Examiner(s): GUTIERREZ, DIEGO F
• Application Number:
  US07/431,341
• Time in Patent Office: 649 Days
• Field of Search: 374/4, 374/5, 374/57, 374/45, 374/50, 374/141, 374/142, 73/571, 73/577, 73/579, 73/582, 73/671, 73/662, 73/865.6
• US Class Current: 374/57
• CPC Class Codes: G01M 7/00 Vibration-testing of structures; Shock-testing of structures G01M9/00 takes precedence
• CPC Class Codes: G01M 99/002 Thermal testing flaw detection G01N25/72
• CPC Class Codes: G01N 17/00 Investigating resistance of materials to the weather, to corrosion, or to light
• CPC Class Codes: G01N 2203/0051 Piezoelectric means
• CPC Class Codes: G01N 3/60 Investigating resistance of materials, e.g. refractory materials, to rapid heat changes thermal testing of structures or apparatus G01M99/002

Abstract

A fixtureless environmental screening device is provided for the testing of mechanical, electromechanical and electrical devices. The apparatus uses a relatively incompressible fluid having a high heat capacity and a high heat of vaporization to transfer heat and vibration to a device to be tested. The heat transfer characteristics of the fluid permits a device tested to undergo rapid temperature change while being simultaneously subjected to vibrational cycling. By utilizing a fluid as a vibration transmission medium expensive fixtures are avoided so that devices of a wide variety of shapes and sizes may be readily tested. The dielectric properties of the working fluid permits energization of electrical devices during the course of vibration and temperature cycling.

Claims

1. An apparatus for thermally and vibrationally testing a device comprising:

a vessel in which said device is placed;

means for selectively dispensing a cold liquid into said vessel to thermally test said device;

means for selectively dispensing a hot liquid into said vessel to thermally test said device;

means for transmitting vibratory motion directly to said device through any liquid placed within said vessel to vibrationally test said device; and

means for selectively draining said any liquid from said vessel.

2. An apparatus according to claim 1 in which said device is an electrical device.

3. An apparatus according to claim 2 further including:

means for selectively energizing said electrical device.

4. An apparatus according to claim 1 in which said cold liquid is at a temperature that is below the freezing point of water.

5. An apparatus according to claim 4 in which said cold liquid and said hot liquid differ by a temperature of at least 40 degrees Celsius.

6. An apparatus according to claim 5 in which said cold liquid and said hot liquid are a perfluorinated liquid.

7. An apparatus according to claim 1 in which said means for transmitting vibratory motion to said any liquid placed within said vessel includes a transducer that converts electrical power into mechanical motion.

8. An apparatus according to claim 7 in which said transducer includes a piezoelectric element, said piezoelectric element being attached to said vessel.

9. An apparatus according to claim 7 in which said transducer is suspended within said vessel so that said any liquid placed within said vessel makes contact with said transducer.

10. An apparatus according to claim 7 in which said means for transmitting vibratory motion to said any liquid placed within said vessel includes an electrically driven shaker having an oscillating member coupled to a flexible bladder that covers an opening defined in said vessel.

11. An apparatus for testing electrical, electromechanical and mechanical devices comprising:

a vessel in which a device to be tested is placed;

a reservoir of below-zero degree Celsius liquid;

a reservoir of above-zero degree Celsius liquid,

said below-zero degree Celsius liquid and said above-zero degree Celsius liquid differing in temperature by at least 40 degrees Celsius,

means disposed between said vessel and each of said reservoirs for piping said below-zero degree Celsius liquid and said above-zero degree Celsius liquid between said reservoirs and said vessel;

means for controlling the flow of said below-zero degree Celsius liquid and said above-zero degree Celsius liquid between said reservoirs and said vessel;

means for transmitting vibratory motion to said device directly through any liquid piped into said vessel; and

means for selectively draining said any liquid within said vessel from said vessel.

12. An apparatus according to claim 11 further comprising means for selectively energizing an electrical device to be tested and an electromechanical device to be tested.

13. An apparatus according to claim 11 in which said means for transmitting vibratory motion to said device through said any liquid piped into said vessel includes an electromechanical transducer coupled to a flexible diaphragm that covers an opening defined in a wall of said vessel so that vibratory motion of said electromechanical transducer is coupled to said any liquid within said vessel by said flexible diaphragm responding to motion imparted to it by said electromechanical transducer.

14. An apparatus according to claim 11 in which said means for transmitting vibratory motion to said device through any liquid piped into said vessel includes a piezoelectric element attached to said vessel.

15. An apparatus according to claim 11 in which said means for transmitting vibratory motion to said device through said any liquid piped into said vessel includes a transducer that is suspended within said vessel so that said any liquid placed within said vessel makes contact with said transducer.

16. An apparatus according to claim 11 in which said below-zero degree Celsius liquid and said above-zero degree Celsius liquid are a perfluorinated liquid.

17. An apparatus for testing a device comprising:

a vessel in which said device is placed;

a reservoir of cold fluid coupled to said vessel so that said cold fluid may be selectively dispensed into said vessel;

a reservoir of hot fluid coupled to said vessel so that said hot fluid may be selectively dispensed into said vessel;

a flexible diaphragm that covers an opening defined in a surface of said vessel;

an electromechanical transducer coupled to said flexible diaphragm so that vibratory motion of said electromechanical transducer is coupled to any fluid within said vessel; and

a valve coupled to said vessel for selectively draining at least a portion of said any fluid within said vessel from said vessel.

18. An apparatus according to claim 17 in which said device is an electrical device.

19. An apparatus according to claim 18 further including a power source for selectively energizing said electrical device.

20. An apparatus according to claim 19 in which said electrical device is part of a printed wiring assembly.

21. An apparatus according to claim 20 in which said printed wiring assembly is part of a rack.

22. An apparatus according to claim 21 in which said rack is part of a multi-bay cabinet.

23. An apparatus according to claim 17 in which said cold fluid is at a temperature that is less than the freezing point of water.

24. An apparatus according to claim 23 in which said cold fluid and said hot fluid differ in temperature by at least 40 degrees Celsius.

25. An apparatus according to claim 24 in which said cold fluid and said hot fluid differ in temperature by at least 70 degrees Celsius.

26. An apparatus according to claim 25 in which said cold fluid and said hot fluid are a single fluid differing only in temperature, said single fluid having a relatively high heat capacity compared to air.

27. An apparatus according to claim 26 in which said single fluid is a perfluorinated liquid.

28. An apparatus according to claim 27 in which said perfluorinated liquid is known by the trademark name "FLUORINERT".

29. An apparatus for testing electrical, electromechanical and mechanical devices comprising:

a vessel in which a device to be tested is placed;

a reservoir of below-zero degree Celsius fluid;

a reservoir of above-zero degree Celsius fluid,

said below-zero degree Celsius fluid and said above-zero degree Celsius fluid differing in temperature by at least 40 degrees Celsius,

means disposed between said vessel and each of said reservoirs for piping said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel;

means for controlling the flow of said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoir and said vessel;

a temperature sensor disposed within said vessel for sensing the temperature of any fluid within said vessel;

means for transmitting vibratory motion directly to said any fluid piped into said vessel, wherein said vibratory motion is transmitted through said any fluid to said device;

a motion detector operably coupled to any device to be tested to detect vibrational movement of said device;

means for selectively energizing an electrical device to be tested and an electromechanical device to be tested; and

means for selectively draining said any fluid within said vessel from said vessel.

30. An apparatus according to claim 29 in which said motion detector is a pressure transducer.

31. An apparatus according to claim 29 in which said means for controlling the flow of said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel includes electromechanical valves individual to said reservoirs, said electromechanical valves being operably coupled to said means for piping said below-zero degree Celsius fluid and said above-zero degree Celsius fluid.

32. An apparatus according to claim 31 further including a computer control means for monitoring and controlling said means for transmitting vibratory motion directly to said any fluid piped into said vessel, said means for selectively energizing said electrical device and said electromechanical device, said temperature sensor, said motion detector and said electromechanical valves.

33. An apparatus for thermally and vibrationally testing a device comprising:

a vessel in which said device is placed;

means for selectively dispensing cold FLUORINERT liquid into said vessel to thermally test said device, said cold FLUORINERT liquid being at a temperature that is below the freezing point of water;

means for selectively dispensing hot FLUORINERT liquid into said vessel to thermally test said device,

in which said cold FLUORINERT liquid and said hot FLUORINERT liquid differ by a temperature of at least 40 degrees Celsius;

means for transmitting vibratory motion directly to any FLOURINERT liquid placed within said vessel to vibrationally test said device, wherein said vibratory motion is transmitted through said any FLOURINERT liquid to said device; and

means for selectively draining said any FLOURINERT liquid from said vessel.

34. An apparatus for thermally and vibrationally testing a device comprising:

a vessel in which said device is placed;

means for selectively dispensing a cold fluid into said vessel to

thermally test said device, said cold fluid being at a temperature that is below the freezing point of water;

means for selectively dispensing a hot fluid into said vessel to thermally test said device;

means for transmitting vibratory motion directly to any fluid placed within said vessel to vibrationally test said device, wherein said vibratory motion is transmitted through said any fluid to said device, said means including a piezoelectric element transducer attached to said vessel for converting electrical power into mechanical motion; and

means for selectively draining said any fluid from said vessel.

35. An apparatus for thermally and vibrationally testing a device comprising;

a vessel in which said device is placed;

means for selectively dispensing a cold fluid into said vessel to thermally test said device, said cold fluid being at a temperature that is below the freezing point of water;

means for selectively dispensing a hot fluid into said vessel to thermally test said device;

means for transmitting vibratory motion directly to any fluid placed within said vessel to vibrationally test said device, wherein said vibratory motion is transmitted through said any fluid to said device, said means including a transducer that converts electrical power into mechanical motion and that is suspended within said vessel so that any fluid placed within said vessel makes fluid contact with said transducer; and

means for selectively draining said any fluid from said vessel.

36. An apparatus for thermally and vibrationally testing a device comprising:

a vessel in which said device is placed;

means for selectively dispensing a cold fluid into said vessel to thermally test said device, said cold fluid being at a temperature that is below the freezing point of water;

means for selectively dispensing a hot fluid into said vessel to thermally test said device;

means for transmitting vibratory motion directly to any fluid placed within said vessel to vibrationally test said device, wherein said vibratory motion is transmitted through said any fluid to said device, said means including an electrically driven shaker having an oscillating member coupled to a flexible bladder that covers an opening defined in said vessel; and

means for selectively draining said any fluid from said vessel.

37. An apparatus for testing electrical, electromechanical and mechanical devices comprising:

a vessel in which a device to be tested is placed;

a reservoir of below-zero degree Celsius fluid;

a reservoir of above-zero degree Celsius fluid,

said below-zero degree Celsius fluid and said above-zero degree Celsius fluid differing in temperature by at least 40 degrees Celsius,

means disposed between said vessel and each of said reservoirs for piping said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel;

means for controlling the flow of said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel;

means for transmitting vibratory motion directly to any fluid piped into said vessel including an electromechanical transducer coupled to a flexible diaphragm that covers an opening defined in a wall of said vessel so that vibratory motion of said electromechanical transducer is coupled to said any fluid within said vessel by said flexible diaphragm responding to motion imparted to it by said electromechanical transducer, wherein said vibratory motion is transmitted through said any fluid to said device;

means for selectively energizing an electrical device to be tested and an electromechanical device to be tested; and

means for selectively draining said any fluid within said vessel from said vessel.

38. An apparatus for testing electrical, electromechanical and mechanical devices comprising:

a vessel in which a device to be tested is placed;

a reservoir of below-zero degree Celsius fluid;

a reservoir of above-zero degree Celsius fluid,

said below-zero degree Celsius fluid and said above-zero degree Celsius fluid differing in temperature by at least 40 degrees Celsius,

means disposed between said vessel and each of said reservoirs for piping said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel;

means for controlling the flow of said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel;

means for transmitting vibratory motion directly to any fluid piped into said vessel including a piezoelectric element attached to said vessel, wherein said vibratory motion is transmitted through said any fluid to said device;

means for selectively energizing an electrical device to be tested and an electromechanical device to be tested; and

means for selectively draining said nay fluid within said vessel from said vessel.

39. An apparatus for testing electrical, electromechanical and mechanical devices comprising:

a vessel in which a device to be tested is placed;

a reservoir of below-zero degree Celsius fluid;

a reservoir of above-zero degree Celsius fluid

said below-zero degree Celsius fluid and said above-zero degree Celsius fluid differing in temperature by at least 40 degrees Celsius,

means disposed between said vessel and each of said reservoirs for piping said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel;

means for controlling the flow of said below-zero degree Celsius fluid and said above-zero degree Celsius fluid between said reservoirs and said vessel;

means for transmitting vibratory motion directly to any fluid piped into said vessel including a transducer that is suspended within said vessel so that said any fluid placed within said vessel makes fluid contact with said transducer, wherein said vibratory motion is transmitted through said any fluid to said device;

means for selectively energizing an electrical device to be tested and an electromechanical device to be tested; and

means for selectively draining said any fluid within said vessel from said vessel.